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YE-1M Automatic Busbar Terminal Block Machine Brass Neutral Link Maker

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Overview

The Automatic Busbar Terminal Block Machine is a highly specialized, all-in-one CNC automation system designed specifically for the electrical hardware industry. It is engineered to process long brass or copper profiles into finished terminal blocks, neutral links, and grounding bars without any manual intervention.

In traditional manufacturing, producing these components requires separate machines and multiple operators for cutting, drilling, and thread tapping. Our automated machine eliminates this highly inefficient workflow by integrating all these processes into a single, continuous production cycle. By fully automating the material feeding, precision machining, and final ejection, this machine helps electrical component manufacturers meet rigorous electrical power distribution standards while dramatically slashing labor costs and increasing daily output.

Technical Parameters

1,Sidetracking large hole mechanism 2 SETS
Maximum borehole diameter of side hole(mm) 10
Push stroke of side hole cylinder(mm) 20
Spindle speed of side hole 8160,4800,2800,1640 (r/min)
Taper of the main shaft of side hole B16
Side hole motor power(three phase) 750W, 440V, 50Hz,2800r/min
2,Non shift vertical drilling mechanism 2 sets
Maximum hole diameter of vertical hole(mm) 5.5
The longest stroke of the vertical hole position cylinder(mm) 20
Spindle speed of vertical hole(r/min) 5600
Vertical hole spindle collet ER16
Motor power of vertical hole(three phase) 370W, 440V, 50Hz, 2800r/min
3,Non shift tapping mechanism 2 sets
Maximum wire attack diameter of wire tapping machine M6
Motor power of wire tapping machine(three phase) 250W, 440V, 50Hz, 1400r/min
Spindle speed of wire tapping machine(r/min) 1400
Tapping machine spindle collet station ER16
4,Chamfering mechanism 2 sets
Maximum stroke of chamfering cylinder(mm) 20
Maximum cutter diameter of chamfering position(mm) 6
Rotating speed of chamfered main shaft(r/min) 1400
Chamfering motor power(three phase)×2 250W, 440V, 50Hz, 1400r/min
5,Cutting mechanism 1 set
Spindle speed of cutting machine(r/min) 3800
Maximum stroke of cutting position cylinder(mm) 50
Cutting motor power(three phase) 0.75kw, 440V, 50Hz, 2800r/min
6,Distribution control box 1SET
Programmable controller(PLC) 1SET JANPAN KEYENCE
Touch screen 1SET TAIWAN WEINVIEW
Servo drive and motor 1SET 400W Chinese xinje
Switching Mode Power Supply 1SET 150W, TAIWAN  MW
Relay 7SETS JANPAN OMRON
AC contactor 6SETS JANPAN FUJI
7,The size and weight of the equipment 1SET
Length * width * height(mm) 3100*1150*1800
WEIGHT(kg) 650
Product graphic showing an automatic busbar terminal block production line.

Manufactures Description

Close view of processing tooling on a terminal block production machine.

  • Multi-Process Integration: This Automatic Busbar Terminal Block Machine performs automatic feeding, multi-hole drilling, precision thread tapping, and final length cutting sequentially. It transforms a raw brass bar into a ready-to-use terminal block in seconds.

  • Massive Labor Reduction: By automating the entire machining cycle, a single operator can easily monitor 3 to 5 machines simultaneously, resolving the challenge of rising labor costs and skilled worker shortages in 2026.

  • Advanced PLC & Servo Control: Equipped with a high-performance PLC and precise servo motors, ensuring that the distance between holes, the depth of the threads, and the cutting lengths are strictly maintained with a tolerance of ±0.05mm.

  • Intelligent Auto-Feeding System: Designed to handle long brass or copper profiles (typically 2 to 3 meters). The servo-driven feeder accurately pushes the material into the machining zone step-by-step.

  • Automatic Coolant & Chip Removal: Features a built-in fluid cooling system to extend the lifespan of drilling bits and tapping taps. The automated chip conveyor easily separates and collects brass shavings for high-value recycling.

  • Customizable Multi-Spindle Heads: Depending on your terminal block design, the machine can be equipped with custom multi-spindle drilling and tapping heads, allowing multiple holes to be machined at the exact same time.

Close view of a feed mechanism inside a terminal block production machine.

Comprehensive Applications & Industries

Guide rollers and metal stock inside a terminal block production machine.

The Automatic Busbar Terminal Block Machine is an indispensable manufacturing asset for companies producing electrical infrastructure components:

  • Electrical Distribution Cabinets: Mass production of neutral links, earth bars, and grounding terminal blocks used in breaker boxes.
  • Switchgear Manufacturing: Processing of conductive brass/copper busbars for high and low voltage control panels.
  • Industrial Automation: Custom brass connection terminals for heavy machinery wiring and PLC relay boards.
  • New Energy Infrastructure: Manufacturing robust copper terminals for solar inverter boxes and EV charging stations.

How It Works

The Automatic Busbar Terminal Block Machine guarantees a smooth, hands-free operation from raw material to finished product:

    1. Material Loading: Long brass bars are loaded onto the automatic feeding rack.

    2. Servo Feeding & Clamping: The servo feeder pushes the brass bar into the machining zone precisely. Heavy-duty pneumatic clamps secure the bar to prevent any vibration.

    3. Simultaneous Drilling & Tapping: The high-speed spindles descend to drill the holes, followed immediately by the tapping tools that create the internal threads.

    4. Precision Cutting: Once the holes are threaded, a high-speed circular saw blade cuts the brass block to the exact programmed length.

    5. Discharge & Chip Collection: The finished terminal block drops into a collection bin, while the brass chips are flushed into a filtration drawer for recycling.

Assorted brass and silver-colored terminal block samples arranged in a grid.

Why Partner With Our Machinery Factory?

Automatic busbar terminal block production line shown with brass terminal block samples.

Turnkey Customization: We customize the feeding tracks, drilling spindles, and tapping heads based perfectly on your engineering CAD drawings of the terminal blocks.

Heavy-Duty Construction: Our machines are built with cast-iron bases and premium-grade linear guideways, ensuring vibration-free operation even during high-speed brass cutting.

Global Technical Support: We provide comprehensive operation manuals, electrical schematics, and 24/7 online video support.

High Return on Investment: By drastically improving yield rates and cutting labor requirements, this equipment typically pays for itself within 6 to 10 months.

FAQ

1. What materials can this busbar terminal block machine process?

The machine is designed to process brass, copper, and aluminum profiles for electrical components.

2. What products can this machine manufacture?

It can manufacture brass neutral links, terminal blocks, grounding bars, and customized electrical connectors.

3. What machining processes does the machine perform?

The machine integrates automatic feeding, drilling, tapping, chamfering, and cutting processes.

4. Is this machine fully automatic?

Yes. The machine automatically completes material feeding and machining operations with PLC and servo control systems.

5. What is the machining accuracy?

The machining accuracy depends on product design and configuration. Customized solutions are available for different precision requirements.

6. What industries use this machine?

It is widely used in electrical manufacturing, switchgear production, power distribution equipment, and terminal block manufacturing industries.

7. Can the machine be customized?

Yes. YQUNIQUE can customize tooling, fixtures, machining stations, and machine configuration according to customer drawings.

8. What information is required for quotation?

Please provide product drawings, material type, dimensions, hole specifications, thread requirements, and production capacity.

9. Can customers send samples for testing?

Yes. Customers can send samples or drawings for machining tests before ordering.

10. How long is the lead time?

The lead time depends on machine configuration and customization requirements.

Machine video: Watch the busbar terminal rotary table machine demonstration

YE-0 Series Automatic Closed End Terminal Assemble Machines for High Stable Crimp Cap Production

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Overview

The YE-0 Series Automatic Closed End Terminal Assemble Machines represent a breakthrough in automation for the wire connector industry. Specifically engineered for the rapid assembly of nylon-insulated closed-end terminals (commonly known as wire caps or crimp caps), the YE-0 series is the premier choice for electrical component manufacturers worldwide.

Designed to replace labor-intensive manual processes, this Automatic Closed End Terminal Assemble Machine integrates vibratory bowl feeding, precision metal insert positioning, and automated sleeve assembly into a single, high-efficiency workstation. Whether you are producing CE-1, CE-2, or CE-5 series connectors, the YE-0 series ensures every unit meets the stringent electrical connector standards required for safe power distribution and household appliance wiring.

Our automatic closed end terminal assembly machine has change the economy, speed and flexibility of your manufacturing of closed end terminals.

Ease of operation of automated equipment is an important factor to consider, including control.

Technical Parameters

project Technical parameters
models YE-03 YE-04 YE-05 YE-06 YE-08
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 145-171 per minute Production of 120-150 per minute Production of 100-120 per minute
The motor power 400W
Processing range 3mm2 4mm2 5mm2 6mm2 8mm2
Machine size/weight 1200mm*700mm*1600mm/250kg
Product graphic showing an automatic closed end terminal assembly machine.

Manufactures Description

Close view of a rotary table inside a closed end terminal assembly machine.

  • Ultra-High Efficiency: The YE-0 series is designed for 24/7 industrial production, delivering an output that effectively replaces 5–8 manual workers, dramatically reducing operational overhead.

  • Dual-Vibratory Intelligent Sorting: Featuring separate, high-frequency vibratory bowls for the inner metal tubes and the outer nylon shells. This ensures a constant, jam-free supply of components to the assembly head.

  • Precision PLC & HMI Interface: Integrated with a sophisticated PLC control system and a multi-language touch screen, allowing for real-time monitoring and easy adjustment of assembly parameters.

  • High Consistency & Stability: Unlike manual assembly, our Automatic Closed End Terminal Assemble Machines use calibrated pneumatic pressure to ensure the metal insert is perfectly seated every time, eliminating the risk of loose connections.

  • Smart Quality Control Sensors: Built-in photoelectric detection systems instantly identify missing components or misfeeds, triggering an auto-stop to prevent material waste and ensure a zero-defect rate.

  • Compact & Robust Design: Built with a reinforced steel frame and high-quality electrical components, the YE-0 series occupies minimal floor space while providing maximum durability.

White plastic caps and small metal inserts displayed on a work surface.

Applications

White closed end terminal components arranged on an assembly machine feed track.

The versatility of the YE-0 series makes it an essential tool across multiple high-demand sectors:

    • Household Appliances: Manufacturing of wire caps for fans, heaters, and lighting fixtures.

    • Industrial Automation: Secure termination for internal wiring in control cabinets.

    • Automotive Wire Harnesses: Production of vibration-resistant wire connectors for vehicle electronics.

    • Power Distribution: Bulk assembly of insulated terminals for building electrical systems.

    • Feeding Phase: The vibratory bowls sort and align the nylon shells and metal inserts.

    • Orientation Phase: Precision mechanical tracks guide the components to the assembly station.

    • Insertion Phase: The machine automatically inserts the metal tube into the nylon shell with high-pressure synchronization.

    • Ejection Phase: Completed close-end terminals are automatically discharged into the collection bin via an air-blown chute.
Small terminal components inside a vibratory bowl feeder.

Why Choose YE-0 Series?

  • 20+ Years Industry Expertise: We are a direct manufacturer with deep expertise in terminal assembly automation.

  • Tailored Customization: We can customize the feeding tracks and assembly molds based on your specific terminal samples to ensure 100% compatibility.

  • Global Technical Support: We offer 24/7 remote video support and provide a 12-month warranty on all core components. You can see our machines in action on our YouTube Official Channel.

  • Rapid ROI: Most clients recover their initial investment within 6-9 months through significant labor savings and increased output.

Ready to Revolutionize Your Terminal Production?

Get customized 2026 pricing for your factory.

Request a Free Quote Now

FAQ

1. What products can this machine assemble?

The machine is designed for assembling nylon-insulated closed-end terminals, also known as wire caps or crimp caps.

2. What materials can this machine process?

The machine automatically assembles nylon housings with brass or copper inserts to produce finished closed-end terminals.

3. What is the production speed?

Depending on the model, the production speed ranges from approximately 100 to 171 pieces per minute.

4. Can the machine be customized?

Yes. Feeding systems, assembly tooling, and machine configurations can be customized according to customer product specifications.

5. What information is required for quotation?

Please provide product samples or drawings, terminal dimensions, production capacity, and any special technical requirements.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples for machine evaluation and assembly testing.

7. Does the machine use PLC control?

Yes. The machine is equipped with a PLC control system and a touchscreen interface for stable operation and easy parameter adjustment.

8. How long is the lead time?

The lead time depends on the machine model and customization requirements. We will confirm the delivery schedule after technical evaluation.

9. Is overseas installation and technical support available?

Yes. YQUNIQUE provides remote technical support, installation guidance, operator training, and after-sales service.

10. Which industries use this machine?

It is widely used in electrical connector manufacturing, wire harness production, household appliance manufacturing, automotive wiring, and power distribution industries.

YE-B Series Automatic Terminal Lugs Assemble Machines for Precise Lug Production

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Overview

Automatic terminal lug assembly machine is a kind of custom assembly terminal lug machine, including insulated ring terminal lug, insulated spade terminal lug, insulated pin terminal lug, insulated blade terminal lug and so on.

Our Automatic Terminal Lugs Assemble Machines solve these pain points by integrating advanced vibratory feeding, precision sleeve insertion, and heavy-duty crimping into one seamless, high-speed unit. Designed for 24/7 industrial operation, the YE-B series ensures that every terminal produced meets the most stringent international standards for electrical conductivity and mechanical pull-out force.

Change the economy, speed and flexibility of your manufacturing.

Product graphic showing an automatic terminal lug assembly machine with a parts feeder.

Technical Parameters

project Technical parameters
models YE-1B YE-2B YE-4B
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 80-120 per minute
The motor power 400W
Processing range 22-16 AWG 16-14 AWG 12-10 AWG
Machine size/weight 1200mm*700mm*1600mm/350kg

Manufactures Description

Close view of a rotary assembly work area inside a terminal lug assembly machine.

  • Massive 300% Productivity Gain: The YE-B series can achieve a production rate of up to 2,200 pieces per hour, effectively doing the work of 4 to 6 manual assembly operators.

  • Intelligent Dual-Vibratory System: Equipped with two high-performance vibratory bowls that independently sort the metal lugs and the plastic insulation sleeves, preventing material jams and ensuring a constant supply to the assembly head.

  • Advanced PLC & Touch Screen Interface: Featuring a robust industrial PLC control system, operators can easily adjust timing, pressure, and speed parameters via an intuitive, multi-language touch screen.

  • Ultra-Stable Pneumatic Crimping: Utilizing premium-grade pneumatic cylinders, our Automatic Terminal Lugs Assemble Machines provide a 100% stable crimping force, ensuring the metal lug is perfectly centered and secured within its insulation.

  • Zero-Defect Sensor Monitoring: Built-in photoelectric sensors monitor every step of the process. If the machine detects a missing sleeve or a misaligned lug, it triggers an automatic stop, preventing the production of defective batches.

  • Quick-Change Modular Tooling: The YE-B series is designed with versatility in mind. The assembly molds and tracks can be quickly swapped, allowing one machine to handle various terminal sizes from 0.5mm² to 10mm².

Product graphic showing terminal lug assembly machines for several terminal types.

Applications & Industries

Close view of tooling and feed components inside a terminal lug assembly machine.

  • The YE-B Automatic Terminal Lugs Assemble Machines are indispensable for industries requiring high-reliability electrical connections:

    • Automotive Electronics: Production of battery terminals and sensor wire harnesses.

    • Industrial Control Systems: Mass assembly of terminals used in PLC cabinets and switchgears.

    • Household Appliances: High-speed production for internal wiring of HVAC units, washers, and dryers.

    • Renewable Energy: Reliable termination for solar panel control systems and wind turbine wiring.

Professional Operational Workflow

Feeding Phase: Metal lugs and plastic sleeves are loaded into separate vibratory bowls for automatic orientation.

Alignment Phase: A high-precision mechanical arm picks the metal lug and positions it at the assembly station.

Insertion Phase: The plastic insulation sleeve is automatically pressed over the lug tail with calibrated force.

Final Pressing: The machine applies a final mechanical press to ensure a permanent, vibration-resistant fit.

Output Phase: Finished, quality-checked terminal lugs are automatically ejected for bulk packaging.

Small terminal components inside a terminal lug assembly machine bowl feeder.
Collage showing electrical terminals used in wiring and equipment connection applications.

Why Choose the YE-B Series?

  • 15+ Years of Engineering Expertise: We are a direct manufacturer specializing in terminal automation.

  • Customization Support: We offer custom-designed vibratory tracks based on your specific terminal samples to ensure 100% compatibility.

  • 2026 Ready Support: We provide comprehensive after-sales service, including 24/7 remote video diagnostics and rapid spare parts shipping.

  • Proven ROI: Most of our clients see a full return on investment within 6 to 10 months through saved labor costs and increased output.

Maximize Your Factory's Output Today!

Discuss your custom terminal specifications.

FAQ

1. What products can this machine assemble?

The machine is designed for assembling insulated ring terminals, spade terminals, pin terminals, blade terminals, and other pre-insulated electrical terminals.

2. What materials can this machine process?

The machine automatically assembles copper or brass terminals with PVC or nylon insulation sleeves.

3. What is the production speed?

The production speed is approximately 80–120 pieces per minute, depending on the terminal type and model.

4. Can the machine be customized?

Yes. Feeding systems, assembly tooling, and machine configurations can be customized according to your product specifications.

5. What information is required for quotation?

Please provide product samples or drawings, terminal specifications, production capacity, and any special technical requirements.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples for machine evaluation and assembly testing.

7. Does the machine use PLC control?

Yes. The machine is equipped with an industrial PLC control system and a touchscreen interface for stable operation and easy parameter adjustment.

8. How long is the lead time?

The lead time depends on the machine model and customization requirements. We will confirm the delivery schedule after technical evaluation.

9. Is overseas installation and technical support available?

Yes. YQUNIQUE provides remote technical support, installation guidance, operator training, and after-sales service.

10. Which industries use this machine?

It is widely used in electrical connector manufacturing, wire harness production, household appliance manufacturing, automotive wiring, industrial control systems, and renewable energy industries.

YE-E Series Automatic Tube Terminal Assembly Machine

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Overview

The YE-E Series Automatic Tube Terminal Assembly Machine is a high-precision solution designed for the automated production and crimping of electric wire ferrules. Also known as electrical end terminals, these metal tubes are essential for securing stranded wires within screw terminals, ensuring a stable and safe connection.

Our equipment is engineered to handle both bare and pre-insulated ferrules, providing additional protection for exposed wire portions. By integrating advanced automation, the YE-E Series Automatic Tube Terminal Assembly Machine delivers unmatched efficiency and stability, transforming manual assembly into a high-speed, standardized production process.

Technical Parameters

project Technical parameters
models YE-E03 YE-E05 YE-E75 YE-E10 YE-E15 YE-E25 YE-E40 YE-E60 YE-E100 YE-E160 YE-E250 YE-E350
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 150-180 per minute Production of 120-150 per minute
The motor power 400W
Processing range #24AWG #22 AWG #20 AWG #18 AWG #16 AWG #14 AWG #12 AWG #10 AWG #7 AWG #518 AWG #4 AWG #2 AWG
Machine size/weight 1200mm*700mm*1600mm/350kg

Manufactures Description

Product graphic showing a YE-E automatic tube terminal assembly machine.
Close view of rotary tooling stations inside a tube terminal assembly machine.

Key Features

  • High-Speed Automation: Achieves rapid assembly cycles, significantly increasing output compared to manual or semi-automatic processes.

  • Precision Crimping Quality: Equipped with high-accuracy sensors and pneumatic components to ensure every terminal is securely and uniformly crimped.

  • Dual-Vibratory Feeder System: Utilizes independent vibratory bowls for efficient sorting and feeding of both terminals and wire components, preventing jams.

  • User-Friendly PLC Interface: Features an intuitive touch-screen control panel for easy parameter adjustment, monitoring, and troubleshooting.

  • Robust Stability: Built with industrial-grade steel and premium components to ensure 24/7 continuous operation with minimal maintenance requirements.

  • Labor Cost Reduction: Fully automated workflow allows a single operator to manage multiple units, drastically lowering operational overhead.

Main Applications

  • Industries: Electrical appliance manufacturing, automotive wire harness production, industrial control cabinet assembly, and telecommunications.

  • Materials: Suitable for a wide range of insulated cord end terminals and copper stranded wires.

  • Use Cases: Mass production of power cords, internal wiring for control panels, and consumer electronics assembly.

Insulated wire ferrules shown above silver-colored metal tube inserts.

How It Works

Close view of tooling inside a tube terminal assembly machine.

The machine operates through a synchronized multi-stage process:

  1. Feeding: The vibratory bowls sort and feed the tube terminals and wire leads into the assembly position.

  2. Positioning: Precision mechanical align the terminal and the wire.

  3. Assembly/Crimping: The machine automatically inserts the wire into the terminal and applies the calibrated crimping force.

  4. Discharge: The finished product is automatically ejected via a discharge chute for collection.

Why Choose Us

  • Direct Manufacturer: We offer competitive factory pricing and direct technical support.

  • Customization Expertise: We can customize feeding bowls and crimping dies to match your specific terminal dimensions and wire types.

  • Quality Assurance: Every machine undergoes rigorous load testing and QC inspection before shipment.

  • Global Support: We provide comprehensive after-sales service, including video technical support and spare parts availability.

Collage showing electrical terminals used in wiring and equipment connection applications.

Looking to Automate Your Terminal Assembly?

Request a Quote

FAQ

1. What products can this machine assemble?

The machine is designed for assembling insulated and non-insulated wire ferrules (cord end terminals).

2. What materials can this machine process?

The machine automatically assembles copper ferrules with PVC or nylon insulation sleeves.

3. What wire sizes are supported?

The machine supports various wire ferrule sizes from small to large AWG specifications, depending on the selected model.

4. Can the machine be customized?

Yes. Feeding systems, assembly tooling, and machine configurations can be customized according to your ferrule specifications.

5. What information is required for quotation?

Please provide ferrule samples or drawings, wire size, production capacity, and any special technical requirements.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples for machine evaluation and assembly testing.

7. Does the machine use PLC control?

Yes. The machine is equipped with a PLC control system and a touchscreen interface for stable operation and easy parameter adjustment.

8. How long is the lead time?

The lead time depends on the machine model and customization requirements. We will confirm the delivery schedule after technical evaluation.

9. Is overseas installation and technical support available?

Yes. YQUNIQUE provides remote technical support, installation guidance, operator training, and after-sales service.

10. Which industries use this machine?

It is widely used in wire harness manufacturing, electrical control panel production, switchgear manufacturing, industrial automation, electrical equipment, and consumer electronics industries.

Automatic Cable Lug Tooling-1 Ultimate High-Speed Stamping Die

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Overview

The automatic cable lug tooling produces an efficient, stable, and automatic cable lug.

Cable lugs are devices used to connect cables to electrical appliances, other cables, surfaces, or mechanical devices.

The clamps that connect wires to an automotive battery are a typical example of a cable lug, as are the ends of battery jumper cables.

Our tooling is designed for automatic progressive operation. According to its function, the stamping die is divided into two precision stations: Molding and Trimming.

When the operator presses the start button on the controller, the copper tubes are fed into the mold by the vibration plate. The punch press then executes the stamping process. Designed with a specialized punch and waste mouth, the scrap metal is smoothly discharged while the finished cable lugs drop out easily. This ensures the final products are clean, easy to collect, and never mixed with waste.

Technical Parameters

Performance Specifications
cable lugs size 10-50 same controller same vibration plate
70-120 same vibration plate
150-240 same controller same vibration plate

Manufactures Description

Product graphic showing automatic cable lug tooling and finished terminal samples.
Close view of cable lug making mold tooling mounted inside a machine.

  • Intelligent PLC Control: The main circuit of the tooling system adopts imported PLC computer control. The operation is simple, highly sensitive, and easy to maintain.

  • High-Speed Efficiency: By upgrading to our automated tooling, your punch press can comfortably achieve an output of 30 to 40 pieces per minute, drastically improving factory work efficiency.

  • Enhanced Workplace Safety: Manual feeding during stamping is dangerous. Our vibration plate automatic feeding system keeps the operator’s hands away from the press area, significantly reducing operational risks.

  • Highly Adjustable Die Design: The general stamping die can be easily adjusted to accommodate different material thicknesses and requirements.

  • Cost-Effective Sizing: The tooling is designed to be versatile. You can process different size categories (such as 10-50, 70-120, 150-240) using the same controller and the same vibration plate, requiring you only to switch the specific die components.

Why Choose UNIQUE Custom Tooling?

With over 21 years of experience in automation, UNIQUE Electric is committed to solving your manufacturing bottlenecks.

  • 1-Year Quality Guarantee: We provide a 1-year warranty period, during which our company will undertake all after-sale services and provide spare parts free of charge.

  • Continuous Innovation: We don’t just sell tools; we provide each customer with a more valuable automated custom machine solution tailored to their drawings.

  • Quality Matters: The decisive factor for our tooling is precision. We choose the most suitable parts so that product size errors can reach as low as 0.05 mm.

Copper cable lug and tube samples illustrating several forming stages.

Ready to Automate Your Cable Lug Production?

Upgrade your stamping process with our high-quality Automatic Cable Lug Tooling. Send us your cable lug specifications or drawings, and our engineering team will evaluate the right progressive die and controller system for your factory.

Get A Quote

FAQ

1. What materials can this stamping tooling process?

The tooling is suitable for stamping copper, brass, aluminum, and other metal materials used for manufacturing cable lugs.

2. What products can this tooling manufacture?

It is designed for manufacturing tubular cable lugs, battery terminals, bimetal lugs, grounding terminals, and other electrical connection components.

3. Can the stamping tooling be customized?

Yes. The tooling can be customized according to customer drawings, product specifications, and stamping press requirements.

4. What information is required for quotation?

Please provide product drawings or samples, material type, material thickness, production capacity, and stamping press specifications.

5. Can customers send samples for evaluation?

Yes. Customers are welcome to send samples or drawings for engineering evaluation and tooling design.

6. What is the expected tooling life?

The tooling is designed for long-term production, and its service life depends on the processed material, production conditions, and maintenance.

7. What stamping presses are compatible with this tooling?

The tooling can be designed to match various mechanical and high-speed stamping presses.

8. How long is the lead time?

The lead time depends on the tooling complexity and customization requirements. We will confirm the delivery schedule after reviewing the project.

9. Does YQUNIQUE provide technical support?

Yes. We provide tooling installation guidance, technical support, maintenance recommendations, and after-sales service.

10. Which industries use this stamping tooling?

It is widely used in cable lug manufacturing, electrical equipment, power distribution, automotive, renewable energy, and industrial electrical component production.

YE-H Automatic Terminal Lugs Brazing Machine

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Overview

Upgrade your terminal production line with our Automatic Terminal Lugs Brazing Machine, engineered for high-volume, precision welding of copper lugs. Designed to handle wire gauges from 0.5 mm² to 95 mm², this industrial-grade equipment replaces manual labor with a fully automated process, ensuring consistent weld quality, reducing material waste, and significantly boosting output.

Whether you are manufacturing electrical connectors for automotive, industrial, or household applications, our automatic terminal lugs brazing machine (Models YE-H1, YE-H2, YE-H3) provides the reliability and speed (up to 120 pcs/min) required to stay competitive in the global market.

Technical Parameters

project Technical Parameters
models YE-H1 YE-H2 YE-H3
produce range 16-10 A.W.G 7-5 A.W.G 4-1 A.W.G
The power supply voltage 220 v 50 Hz
The external air pressure 0.6-0.8 MPa
Processing speed Processing times 80 to 120 times per minute Processing times 60 to 80 times per minute Processing times 50 to 60 times per minute
The motor power 200W
Machine size/weight 1400mm*700mm*1200mm+500*500*400mm/300kg

Manufactures Description

Product graphic showing an automatic terminal lug brazing machine and terminal samples.
Close view of a flame heating terminal components inside a brazing machine.

High-Speed Brazing Production

The automatic terminal lugs brazing machine can reach 80–120 brazing operations per minute, making it ideal for large-scale terminal manufacturing.

Fully Automatic Feeding System

The vibratory bowl feeder automatically aligns and feeds terminals into the brazing position for continuous production.

Stable Brazing Quality

Reliable alloy wire feeding ensures excellent brazing results and prevents cracking issues.

Easy Operation

The automatic terminal lugs brazing machine features a user-friendly control system that allows one operator to manage multiple machines.

Flexible Production Range

Different terminal sizes can be processed by adjusting fixtures and changing settings.

The automatic terminal lugs brazing machine adopts filler metals in solid forms, such as brazing wire and brazing rod.

Brazing machines’ automatic metal application, reduces labor costs, lower reject rates, and improves product quality, without“human error”.

Before and after comparison of copper terminal component samples.

The Automatic Terminal Lug Brazing Machine is widely used in industries including:

  • Electrical connector manufacturing

  • Copper cable lug production

  • Power cable accessories manufacturing

  • Electrical terminal processing

  • Metal connector fabrication

It is an essential automation machine for manufacturers producing copper terminals and electrical connectors.

After-Sales Service

Warranty

12-month warranty after machine acceptance.

Free replacement of non-consumable parts during the warranty period.

Technical Support

We provide:

  • Installation guidance

  • Operation training

  • Spare parts supply

  • Remote technical support

On-site engineering support is available if required.

Request a Custom Quote]

Looking to automate your terminal production floor?

FAQ

1. What materials can this brazing machine process?

The machine is designed for brazing copper cable lugs, tubular terminals, and other copper electrical connectors using brazing wire or brazing rods.

2. What products can this machine manufacture?

It is suitable for producing copper cable lugs, tubular terminals, electrical connectors, and other brazed conductive components.

3. What is the production speed?

Depending on the model, the production speed ranges from 50 to 120 pieces per minute.

4. Can the machine be customized?

Yes. The fixtures, feeding system, heating method, and machine configuration can be customized according to your product specifications.

5. What information is required for quotation?

Please provide product drawings or samples, terminal dimensions, material specifications, and production capacity requirements.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples for brazing tests and process evaluation before ordering.

7. What heating method does the machine use?

The machine uses a controlled methane-oxygen or acetylene-oxygen flame for stable and efficient brazing.

8. How long is the lead time?

The lead time depends on the machine model and customization requirements. We will confirm the delivery schedule after technical evaluation.

9. Is overseas installation and technical support available?

Yes. YQUNIQUE provides remote technical support, installation guidance, operator training, spare parts supply, and overseas commissioning services.

10. Which industries use this machine?

It is widely used in electrical equipment manufacturing, power distribution, cable accessory production, automotive wiring, wire harness manufacturing, and electrical connector industries.

YE-C20 Friction Welding Machine For Bi-Metallic Lugs

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Overview

The Automatic Friction Welding Machine is a general term for the welding process, which uses equipment to weld continuously without the need for continuous operation of the operator.

In factory automation, automatic friction welding machine instead of manual welding, welding according to the program, improve processing time and batch production efficiency.

  • YE-C20 Friction Welding Machine is a hydraulic drive, semi-automatic continuous drive welding machine.
  • A wide range of welding metals, especially suitable for welding dissimilar metals. The welding surface is not easy to oxidation, microstructure (fine forging organization), and not easy to produce pores, cracks, and other defects. Usually can be compared with the strength of the base metal to form the same joint.
  • This Friction Welding Machine has good reproducibility, stable welding quality, easy to realize automatic control of process parameters and quality.
  • Good working conditions, no environmental pollution, easy to put into the mechanical production line production. High production efficiency includes welding copper fittings, up to 300-500 pieces per hour. Low power consumption and energy-saving. No material needs to be added during welding.

Technical Parameters

Performance Specifications
Model YE-C20
Max Force Power 200 KN
Weld diameter 14mm-35mm
Rotating clamp clamping length 50mm-200mm
Clamping length of movable clamp 80mm-800mm
Slide travel 300mm
Spindle speed 560r/min
production efficiency 300-500pcs/hour
Main motor power 18.5kw
Oil pump motor power 9.5kw
Machine  size 3200mmx750mmx1350mm
Hydraulic station size 1800mmx1350mmx1600mm
Machine weight 5000kgs

Manufactures Description

Product graphic showing a friction welding machine with feature callouts.
Close view of workholding assemblies and a cylindrical workpiece on a friction welding machine.

High-Speed Productivity: The main spindle operates at 1800r/min, achieving a productivity rate of 100 to 400 pieces per hour.

Intelligent Control System: Utilizes an advanced programmable logic controller (PLC) and touch screen for high automation, featuring an automatic built-in counter to track processed parts.

Powerful Welding Force: Delivers a maximum upsetting force of 200KN and top forge force ranging from 20 to 200KN (adjustable), ensuring robust and durable welds.

Versatile Application: Suitable for a wide welding area of 113–961mm² and workpiece diameters from Ф10 to Ф35mm.

Premium Component Integration: Built with robust systems, including a YX3-180M-6 main motor (18.5KW) and reliable hydraulic and lubrication systems for continuous industrial performance.

Applications

The YE-C20 Friction Welding Machine is widely adopted across various high-technology and traditional industrial departments:

Automotive & Machinery Manufacturing: Essential for welding shafts and tube parts such as internal combustion engine valve stems, superchargers, universal joint ball cages, and half-axles.

Tools & Cutting Equipment: Highly effective for producing milling cutters, drilling bits, and screw taps.

Electrical & Construction: Ideal for manufacturing copper aluminum connectors (bi-metallic lugs) and building with steel components.

Oil Drilling: Robust enough for the heavy-duty demands of welding drill rods.

Collage showing friction welded component samples and application examples.

How It Works

Close view of workholding assemblies and a cylindrical workpiece on a friction welding machine.

Clamping: The workpieces are securely held by the rotary clamp and the moving clamp.

Rotation & Friction: The main motor drives the spindle, causing one workpiece to rotate against the stationary one, generating intense frictional heat under an initial applied pressure.

Upsetting: Once the metal reaches a plastic state, rotation is quickly stopped, and a strong axial pressure (upsetting force) is applied and held to forge the pieces together.

Ejection: The process completes automatically based on the PLC presets, and the finished part is ready for removal.

Why Choose Us

Precision Engineering: The main spindle box utilizes specialized angular contact bearings (7026A and 7024A) to handle intense friction and axial pressure.

Customization Support: We provide 4 pieces of rotating clamp heads and 4 pieces of moving clamp heads, allowing adjustments for different workpiece diameters.

Comprehensive Documentation: Every machine is accompanied by detailed operating instructions, an electric hydraulic schematic diagram, and a packing list for easy setup and maintenance.

Collage showing cylindrical metal components and copper terminal samples.

Upgrade your bi-metallic welding capabilities with the YE-C20 Friction Welder.

Contact Us

FAQ

1. What materials can this machine weld?

The machine can weld copper, aluminum, brass, carbon steel, stainless steel, and other similar or dissimilar metals.

2. What products can this machine manufacture?

It is suitable for manufacturing cable lugs, electrical terminals, busbars, automotive components, hydraulic parts, and other precision metal products.

3. Does the machine support welding dissimilar metals?

Yes. It is designed for both similar and dissimilar metal welding with strong and reliable weld joints.

4. What control system does the machine use?

The machine is equipped with an intelligent PLC control system for easy operation and precise parameter adjustment.

5. What are the advantages of friction welding?

Friction welding provides high-strength joints, excellent consistency, low material loss, and no filler materials are required.

6. Can the machine be customized?

Yes. The machine can be customized according to your product dimensions, welding requirements, and production capacity.

7. What information is required for quotation?

Please provide your product drawings, material specifications, dimensions, and production requirements.

9. What industries is this machine suitable for?

It is widely used in electrical equipment, automotive manufacturing, hardware, hydraulic components, power transmission, and metal fabrication industries.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services.


Machine video: Watch the bi-metallic lug friction welding demonstration

YE-30T Automatic Copper Tubular Cable Lug Machine

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Overview

The Automatic Cable Lug Machine is a fully integrated manufacturing system designed for the high-speed production of copper tubular cable lugs. This advanced equipment automates the entire process—from raw tube feeding and precision cutting to flattening, punching, and final product discharge. Engineered for industrial-scale manufacturing, it ensures consistent quality and exceptional precision for electrical connectivity components.

Technical Parameters

Model YE-30T
Maximum Pressure of Cylinder 30T
Cylinder Stroke 100mm
Mould Prepared by Customer
Machine Size 1.1*0.8*1.3m
Machine Weight 3Tons
Oil Pump Motor 7500W
Hydraulic Station Size 0.8*0.6*1m
Equipment Processing Efficiency 18-19 times/Min
Supply Voltage Three-phase 380V
Total Capacity 12KVA
Air Pressure ≥0.5Mpa

Manufactures Description

Product graphic showing a YE-30T automatic copper tubular cable lug machine.

Fully Automated Production

The machine performs the entire cable lug manufacturing process automatically, significantly improving production efficiency and consistency.

Multi-Size Production Capability

By changing molds, the system can produce multiple cable lug sizes on one machine.

High Production Efficiency

The equipment can achieve 18–19 pieces per minute, supporting stable large-scale manufacturing.

Stable Hydraulic Power System

A high-precision hydraulic system ensures strong pressing force and stable forming quality.

Easy Operation

The machine is designed with a user-friendly control system, allowing one operator to manage multiple machines simultaneously.

Automatic Material Detection

The machine automatically stops when raw materials run out, preventing equipment damage and production waste.

Product graphic showing cable lug production machinery, tooling and finished cable lug samples.

Cable Lug Production Range

The machine supports the production of multiple cable lug specifications.

Production Range

Feeding Type Cable Lug Size
Vibrating Feeder 10 sqmm – 35 sqmm
Elevating Feeder 50 sqmm – 300 sqmm

 

Supported Mold Sizes

10, 16, 25, 35, 50, 70, 95, 120, 150, 185, 240, 300 sqmm

Applications

This machine is widely used in industries such as:

Electrical component manufacturing

Power cable accessories production

Copper terminal manufacturing

Electrical connection hardware production

It is an essential piece of equipment for factories producing copper cable lugs and electrical connectors.

Product graphic showing a cable lug making machine and equipment details.

FAQ

1. What materials can this machine process?

The machine is designed for manufacturing copper tubular cable lugs from copper tubes of various specifications.

2. What products can this machine manufacture?

It is suitable for producing copper tubular cable lugs, battery cable terminals, grounding terminals, and other electrical connection components.

3. What is the production speed?

The machine can produce approximately 18–19 cable lugs per minute, depending on product specifications.

4. Can the machine produce different cable lug sizes?

Yes. Different cable lug specifications can be produced by changing the tooling or molds.

5. What information is required for quotation?

Please provide product drawings or samples, cable lug dimensions, copper tube specifications, and production capacity requirements.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples for process evaluation and machine testing before ordering.

7. Can the machine be customized?

Yes. The feeding system, tooling, hydraulic system, and machine configuration can be customized according to your production requirements.

8. How long is the lead time?

The lead time depends on the machine configuration and customization requirements. We will confirm the delivery schedule after technical evaluation.

9. Is overseas installation and technical support available?

Yes. YQUNIQUE provides remote technical support, installation guidance, operator training, spare parts supply, and overseas commissioning services.

10. Which industries use this machine?

It is widely used in cable lug manufacturing, electrical equipment production, power distribution, renewable energy, automotive electrical systems, and industrial electrical component manufacturing.

YE-Z2 Automatic Double-head Chamfering Machine Precise Tube Processing

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Overview

The YE-Z2 Automatic Double-head Chamfering Machine is an advanced, high-efficiency industrial solution engineered specifically for the simultaneous end-facing and chamfering of small to medium-sized metal tubes, rods, and cylindrical components. In high-volume manufacturing, manual deburring or single-head machining creates massive bottlenecks and inconsistent quality. The YE-Z2 resolves this by processing both ends of the workpiece in a single automated cycle.

What sets this particular model apart is its integration with a high-capacity vibratory bowl feeder and a fully enclosed safety cabin. This design is highly optimized for mass-producing small copper, aluminum, or steel tubes (such as electrical ferrules, spacer tubes, and micro-cylinders). By automating the entire feeding, clamping, and cutting process, the Automatic Double-head Chamfering Machine ensures every piece meets the strict tolerances required in modern precision machining, ultimately delivering a perfectly smooth, burr-free finish that is ready for assembly or welding.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 8-100mm
Machining diameter  pipe tube ∅2.5-∅16,bar tube ∅2-∅6
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way vibrating disk
Processing range Suitable for all kinds of metal pipe. Inside. Outside. Two head chamfering flat bar
Machine size/weight 1220mm*800mm*1600mm/395kg

Manufactures Description

Close view of a metal tube held between chamfering machine processing heads.

  • Simultaneous Double-End Processing: The dual-head pneumatic cutting system works on both the left and right sides of the tube simultaneously. This 3-in-1 action performs inner chamfering, outer chamfering, and flat-facing in seconds, boosting output to 1,500 – 2,500 pieces per hour depending on tube size.

  • Intelligent Vibratory Bowl Feeding: Specifically customized for small tubular components, the high-frequency vibratory bowl automatically sorts and feeds the parts into the machining track, completely eliminating the need for manual loading and preventing material jams.

  • Enclosed Safety & Noise Reduction Cabin: Unlike open-frame machines, the YE-Z2 features a robust, fully enclosed workstation with transparent observation windows. This protects operators from flying metal chips, reduces workshop noise, and keeps the production floor clean.

  • High-Precision PLC & Touch Screen: Controlled by an industrial-grade PLC system, operators can easily program the cutting depth, feeding speed, and dwell time through an intuitive HMI touch panel.

  • Ultra-Stable Pneumatic Clamping: The automated V-block clamping mechanism ensures the tube is held perfectly on-center. This 100% rigid grip prevents any rotation or vibration during the cutting process, extending the lifespan of your cutting tools.

  • Automated Chip Removal: Designed with a slanted discharge chute, finished products are separated automatically, while metal shavings drop into a dedicated collection area for easy recycling.

A collection of machined metal tube samples in several sizes.

Comprehensive Applications & Industries

Close view of opposing processing heads inside a double-head chamfering machine.

The high-speed nature of the YE-Z2 Automatic Double-head Chamfering Machine makes it a critical asset for industries requiring bulk processing of short tubes:

  • Electrical & Electronics: Chamfering copper tubes used for high-current terminal lugs, wire splices, and conductive pins.
  • Automotive & Motorcycles: Manufacturing small spacers, bushings, and brake line fittings.
  • HVAC & Refrigeration: Preparing copper pipe sections for leak-free brazing and connecting.
  • Hardware & Fasteners: Mass production of hollow rivets, standoff pillars, and precision metallic sleeves.

Professional Operational Workflow

  • Bulk Loading: The operator pours a batch of raw, unchamfered tubes directly into the vibratory bowl.
  • Auto-Sorting & Feeding: The vibratory system aligns the tubes end-to-end and pushes them down the linear guide rail.
  • Center Clamping: A pneumatic vise grips the tube securely in the center of the machining zone.
  • Double-Head Deburring: The left and right cutter heads advance simultaneously, chamfering the inner and outer edges while flattening the faces.
  • Ejection: The cutting heads retract, the vise opens, and the finished tube is automatically ejected into the collection bin.
A row of chamfering machines on a workshop floor.

Why Partner With Our Factory?

  • Copper tube components inside a chamfering machine bowl feeder.
  • Close view of the central work area inside a double-head chamfering machine.
  • Enclosed YE-Z2 automatic double-head chamfering machine shown with a bowl feeder and copper samples.

Decades of Automation Expertise: We don’t just sell machines; we provide comprehensive manufacturing solutions. Our engineers customize the vibratory bowls and cutting dies to match your exact tube dimensions.

Rigorous Quality Assurance: Every YE-Z2 unit is subjected to a 72-hour continuous stress test before leaving our facility, ensuring plug-and-play reliability upon arrival.

Global 2026 Support Network: We provide lifelong remote technical support, detailed English manuals, and fast spare part replacements. You can view our machine performance on our Official YouTube Channel.

High ROI: By replacing 3 to 5 manual lathe operators, the YE-Z2 typically pays for itself within the first 6 to 8 months of operation.

Transform Your Tube Processing Efficiency Today!

Get accurate pricing based on your material and tube sizes.

FAQ

1. What materials can this machine process?

This machine is designed for chamfering stainless steel, carbon steel, copper, aluminum, brass, and other metal tubes and rods.

2. What machining operations can this machine perform?

It performs simultaneous inner chamfering, outer chamfering, deburring, and end facing on both ends of the workpiece in a single cycle.

3. What types of workpieces can this machine process?

It is suitable for processing metal tubes, round bars, and other cylindrical workpieces within the specified machining range.

4. Does the machine support automatic feeding?

Yes. It is equipped with a vibratory bowl feeder that automatically sorts and feeds workpieces for continuous production.

5. What is the machining accuracy?

The machine provides machining accuracy of up to ±0.05 mm, ensuring consistent chamfer quality.

6. What is the production capacity?

Depending on the workpiece size, the machine can process approximately 1,500–2,500 pieces per hour.

7. Can the machine be customized?

Yes. The machine can be customized with different fixtures, tooling, feeding systems, and configurations to suit your production requirements.

8. What information is required for quotation?

Please provide your workpiece material, dimensions, drawings, chamfer requirements, and expected production capacity.

9. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for machining tests before placing an order.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services.


Machine video: Watch the YE-Z2 double-head tube chamfering demonstration

YE-Z1S Pipe End Chamfering Machine (Double Head)

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Overview

Equipped with PLC computer control, the Pipe End Chamfering Machine can be divided into vibrating plates and manual discharging.

Our YE-Z1S pipe end chamfering machine ( double head ) is fed manually.

Various configuration possibilities allow for a variety of applications from 40 to 280 mm double-head chamfering.

  • Manual discharging control feeding.
  • Control by PLC, accurate and stable.
  • The cutter head adopts a taper type, which is easy to grind.

YE-Z1S Pipe end chamfering machine is a specially designed double-head chamfering machine. With high efficiency, and high chamfering speed, it is very easy to operate and can help you get more returns and profits.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 40-280mm
Machining diameter  pipe tube ∅5-∅30,bar tube ∅5-∅30
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way Hands up/automatic  feeder
Processing range Suitable for copper and alliumin   pipe. Inside. Outside. Double size  chamfering flat bar
Machine size/weight 1220mm*800mm*1430mm/400kg

Manufactures Description

Copper tube components arranged in a chamfering machine feed rack.

The pipe end chamfering machine consists of two chamfering units, chamfering and deburring, two terms used in part manufacturing, to describe the finishing process of a machined part.

Chamfering means to make bevels, grooves, or furrows. Deburring is to remove any rough ridges, edges or areas from a part after molding. The conversion time to another diameter or length is relatively short.

The chamfering units are equipped with various cutting plates, which can chamfer inside and outside the pipe, as well as make a precise flat edge.

Suitable for copper and aluminum tube double-end chamfering flat steel.

A collection of machined metal tube samples in several sizes.

FAQ

1. What materials can this machine process?

The machine is suitable for processing copper, aluminum, stainless steel, carbon steel, and other metal tubes and bars.

2. What machining operations can this machine perform?

It performs inner chamfering, outer chamfering, deburring, and end facing on both ends of the workpiece.

3. What workpiece sizes can the machine handle?

The machine is suitable for tubes and bars with diameters from 5 mm to 30 mm and workpiece lengths from 40 mm to 280 mm.

4. Does the machine use automatic feeding?

This model uses manual loading and automatic machining for stable and efficient production.

5. What is the machining accuracy?

The machine provides machining accuracy of up to ±0.05 mm for consistent chamfer quality.

6. Can the machine be customized?

Yes. Fixtures, tooling, and machine configurations can be customized according to your production requirements.

7. What information is required for quotation?

Please provide your workpiece drawings, material, dimensions, and production capacity.

8. Can customers send samples for testing?

Yes. Customers are welcome to send samples for machining tests before placing an order.

9. What industries is this machine suitable for?

It is widely used in HVAC, automotive parts, furniture manufacturing, hardware products, and precision metal fabrication.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation services.

YE-Z1 Double Head Automatic Tube Chamfering Machine

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Overview

YE-Z1 double head automatic tube chamfering machine adopts vibration plate feeder working system, take the pipe by three pneumatic vices, hold the material with a clamp. The Servo motor system is controlled by PLC. Transmission shaft with drive the knife to chamfer. The maximum pipe diameter is 50 square mm. Length from 7 mm to 52 mm.

An optimal combination of proven state-of-the-art components leads to outstanding productivity.

  • The vibration plate controls feeding.
  • Control by PLC, accurate and stable.
  • The cutter head adopts a taper type, which is easy to grind.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 7-52mm
Machining diameter pipe tube 1.5sqmm to 300sqmm
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way automatic vabition
Processing range Suitable for copper tube and alliumin tube . Inside. Outside. Two head chamfering flat bar
Machine size/weight 1220mm*800mm*1430mm/400kg

Manufactures Description

Close view of tube guides and processing tooling on a chamfering machine.

A double head automatic tube chamfering machine is a machine that cuts the transition edge between two sides of an object.

Chamfering is sometimes defined as a form of bevel, usually processed at a 45 degree angle between two adjacent right angles. It is often used in industry.

This machine can automatically chamfer copper and aluminum pipes with different diameters and thicknesses on both sides. Internal and external chamfer are available.

A collection of machined metal tube samples in several sizes.

FAQ

1. What materials can this machine process?

The machine processes stainless steel, carbon steel, copper, aluminum, brass, and other metal tubes.

2. What machining operations can this machine perform?

It performs simultaneous chamfering, deburring, and end facing on both ends of the workpiece.

3. What types of workpieces can this machine process?

It is suitable for round tubes and other metal pipes within the specified machining range.

4. Does the machine support automatic feeding?

Yes. The machine is equipped with an automatic feeding system for continuous and efficient production.

5. What control system does the machine use?

The machine uses an industrial PLC control system for easy operation and stable performance.

6. What is the machining accuracy?

The machine provides high machining accuracy and consistent chamfer quality for mass production.

7. Can the machine be customized?

Yes. Fixtures, tooling, feeding systems, and machine configurations can be customized according to your production requirements.

8. What information is required for quotation?

Please provide your workpiece drawings, material, dimensions, and production capacity.

9. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for machining tests before placing an order.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services.

YE-Q2 Automatic Tube Cutting Machine-High-Speed Precision

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Overview

The YE-Q2 Automatic Tube Cutting Machine is an advanced, high-performance circular sawing solution engineered specifically for the precision cutting of metal tubes and pipes. In industrial metal fabrication, achieving a perfectly square, burr-free cut without deforming the tube is a major challenge. The YE-Q2 Automatic Tube Cutting Machine overcomes this by integrating robust mechanical clamping with a state-of-the-art cooling oil pressure system, ensuring flawless results on every cycle.

Designed to handle a variety of materials including copper, aluminum, brass, and carbon steel, this machine is the ultimate upgrade for factories relying on outdated manual saws or abrasive cutters. By offering adjustable blade speeds and automated material feeding, the YE-Q2 Automatic Tube Cutting Machine ensures that your production line adheres strictly to global metal fabrication standards, drastically reducing material waste, extending blade life, and delivering high-volume output with minimal labor intervention.

Technical Parameters

Performance Specifications
Cutting capacity ● ∅60mm
■ 50*50mm
○ ∅120mm
┕ 115*115mm
□ 110*110mm
▃ 110*50mm
Feed length 5mm-6m no manual positioning/servo motor
Blade speeds stepless adjustment
Host motor 3.7kw,2.2kw consequent-poles double-speed
Saw HSS ∅250-400mm（10″-16”)standard ∅350
Clamping vise single
Max. clamping capacity 150mm
Cylinder feeding travel 650/single time,1300/double-time,1950/three-time
Hydraulic motor 3HP
Servo motor feeding travel uninterrupted
Servo motor power 1KW
Operation pressure 25-35KG/CM2
Standard configuration Cooling system, oil hydraulic system, adjustment, adjustment tool
Machine dimensions 2200*1400*2200mm
Total weight 1450kg
Product graphic showing a YE-Q2 automatic tube cutting machine.

Manufactures Description

Control panel and open work area of a YE-Q2 tube cutting machine.

  • Advanced Cooling Oil Pressure System: One of the standout features of the YE-Q2 Automatic Tube Cutting Machine is its integrated fluid cooling system. It automatically sprays cooling oil directly onto the saw blade during the cutting process. This significantly reduces thermal distortion on the metal tube, prevents discoloration, and extends the lifespan of your circular saw blades by up to 300%.

  • Adjustable Blade Speeds (VFD Control): Different metals require different cutting speeds. Equipped with a Variable Frequency Drive (VFD), operators can seamlessly adjust the blade’s RPM. Use lower speeds for hard steel and higher speeds for soft aluminum or copper, ensuring the perfect cut for any material.

  • Deformation-Free Precision Clamping: The machine utilizes a heavy-duty, custom-profiled clamping vise that grips the tube securely on both sides of the blade. This prevents the tube from spinning or vibrating, ensuring a 100% square cut with virtually no burrs or internal deformation.

  • High-Speed Automated Feeding: The servo-driven or hydraulic feeding mechanism pushes the raw tube into the cutting zone with a length tolerance of ±0.05mm. It is designed for continuous, high-volume batch processing without manual measurement.
  • Smooth & Burr-Free Finish: Unlike abrasive wheel cutters that melt and damage tube ends, the YE-Q2’s cold-saw cutting technology leaves a mirror-smooth finish. This eliminates the need for secondary deburring or chamfering processes before welding or assembly.
  • Intelligent Auto-Stop & Protection: The PLC system actively monitors the cutting load and cooling fluid levels. If the blade dulls or the material runs out, the machine will automatically halt operations and alert the operator, preventing mechanical damage.
Close view of the cutting assembly inside a YE-Q2 automatic tube cutting machine.
Collage of copper and brass tubes and rectangular metal bars for cutting

●: Circular solid tube is made of copper, brass, and aluminum with a bore diameter of ∅40 mm.

■: Square solid tube is made of copper, brass, and aluminum with a diameter of 50*50 mm.

○: Circular hollow tube is made of copper, brass, and aluminum with a bore diameter of ∅120 mm.

┕: L solid tube is made of copper, brass, and aluminum with a diameter of 115*115 mm.

□: Square hollow tube is made of copper, brass, and aluminum with a diameter of 110*110 mm.

▃: Square solid tube is made of copper, brass, and aluminum with a diameter of 110*50 mm.

Comprehensive Applications & Industries

The high-speed and deformation-free cutting capabilities of the YE-Q2 Automatic Tube Cutting Machine make it essential for various high-demand manufacturing sectors:

  • HVAC & Refrigeration: Cutting thin-walled copper pipes precisely for air conditioning coils and heat exchangers without crushing the tube.
  • Automotive & Aerospace: High-volume processing of fuel lines, brake lines, and structural aluminum tubing.
  • Furniture Manufacturing: Batch cutting of steel and aluminum frames for modern desks, chairs, and shelving units.
  • Bicycles & Sports Equipment: Precision sizing of alloy tubes for bike frames, ensuring perfect fitment for robotic welding.
Close view of a tube cutting machine clamp and connected coolant lines.

How It Works

Close view of the enclosed work area inside a tube cutting machine.

The YE-Q2 Automatic Tube Cutting Machine delivers a fully automated, hands-free cutting cycle:

  1. Parameter Setup: The operator sets the required cut length and blade speed on the touch screen based on the metal type.

  2. Auto-Feeding: The machine draws the raw metal pipe forward to the exact specified measurement.

  3. Secure Clamping: The hydraulic vises lock onto both sides of the cutting line, securing the tube tightly.

  4. Lubricated Cutting: The circular saw blade descends smoothly while the cooling oil pump continuously bathes the cutting zone, executing a clean, cold cut.

  5. Retraction & Ejection: The blade retracts, the vises open, and the finished tube segment is pushed out into the collection area, ready for the next cycle.

Why Partner With Our Machinery Factory?

  • Specialized Cutting Solutions: We don’t just supply the machine; we provide the exact circular saw blades and custom clamping jaws tailored to your specific tube diameters and wall thicknesses.

  • Built for 2026 Industrial Demands: Our equipment utilizes top-tier electrical and hydraulic components, ensuring continuous 24/7 operation in the harshest factory environments.

  • Global Technical Support: Every machine includes an English interface, detailed maintenance manuals, and lifelong remote video support. You can watch our precision cutting technology in action on our Official YouTube Channel.

  • Guaranteed Efficiency: Clients upgrading from manual band saws or abrasive cutters typically see a 400% increase in production speed and a complete elimination of secondary deburring costs.

Transform Your Metal Tube Processing Today!

Speak directly with our engineering team for a technical consultation.

Request a Custom Quote

FQA

1. What materials can this machine cut?

The machine is designed to cut copper, aluminum, brass, carbon steel, stainless steel, and other metal tubes and pipes.

2. What types of workpieces can this machine process?

It can process round tubes, square tubes, rectangular tubes, and other metal profiles within the machine’s cutting capacity.

3. What is the cutting accuracy?

The servo feeding system provides cutting accuracy of up to ±0.05 mm for consistent production.

4. Does the machine produce burr-free cuts?

Yes. The precision circular saw and cooling system deliver smooth, burr-free cutting with minimal deformation.

5. Does the machine support automatic feeding?

Yes. It features a servo-driven automatic feeding system for continuous high-volume production.

6. Can different cutting lengths be programmed?

Yes. The cutting length can be easily set through the control system for flexible production.

7. Can the machine be customized?

Yes. The machine can be customized according to your material specifications, cutting requirements, and production capacity.

8. What information is required for quotation?

Please provide your material type, tube dimensions, wall thickness, cutting length, and production requirements.

9. Can customers send samples for testing?

Yes. Customers are welcome to send samples for cutting tests before placing an order.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services.


Machine video: Watch the YE-Q2 tube bundle cutting demonstration