YQUNIQUE YE-E Series Automatic Wire Ferrule Assembly Machine is designed for the automatic assembly of insulated and non-insulated wire ferrules (cord end terminals). It integrates automatic feeding, ferrule positioning, plastic sleeve assembly, and precision crimping into one continuous production process. Suitable for copper ferrules with PVC or nylon insulation, it is widely used in wire harness manufacturing, electrical control panels, switchgear production, industrial automation, and electrical component manufacturing.
The YE-E Series Automatic Tube Terminal Assembly Machine is a high-precision solution designed for the automated production and crimping of electric wire ferrules. Also known as electrical end terminals, these metal tubes are essential for securing stranded wires within screw terminals, ensuring a stable and safe connection.
Our equipment is engineered to handle both bare and pre-insulated ferrules, providing additional protection for exposed wire portions. By integrating advanced automation, the YE-E Series Automatic Tube Terminal Assembly Machine delivers unmatched efficiency and stability, transforming manual assembly into a high-speed, standardized production process.
| project | Technical parameters | ||||||||||||
| models | YE-E03 | YE-E05 | YE-E75 | YE-E10 | YE-E15 | YE-E25 | YE-E40 | YE-E60 | YE-E100 | YE-E160 | YE-E250 | YE-E350 | |
| The power supply voltage | 220v 50Hz | ||||||||||||
| The external air pressure | 0.6-0.8MPa | ||||||||||||
| Processing speed | Production of 150-180 per minute | Production of 120-150 per minute | |||||||||||
| The motor power | 400W | ||||||||||||
| Processing range | #24AWG | #22 AWG | #20 AWG | #18 AWG | #16 AWG | #14 AWG | #12 AWG | #10 AWG | #7 AWG | #518 AWG | #4 AWG | #2 AWG | |
| Machine size/weight | 1200mm*700mm*1600mm/350kg | ||||||||||||
High-Speed Automation: Achieves rapid assembly cycles, significantly increasing output compared to manual or semi-automatic processes.
Precision Crimping Quality: Equipped with high-accuracy sensors and pneumatic components to ensure every terminal is securely and uniformly crimped.
Dual-Vibratory Feeder System: Utilizes independent vibratory bowls for efficient sorting and feeding of both terminals and wire components, preventing jams.
User-Friendly PLC Interface: Features an intuitive touch-screen control panel for easy parameter adjustment, monitoring, and troubleshooting.
Robust Stability: Built with industrial-grade steel and premium components to ensure 24/7 continuous operation with minimal maintenance requirements.
Labor Cost Reduction: Fully automated workflow allows a single operator to manage multiple units, drastically lowering operational overhead.
Industries: Electrical appliance manufacturing, automotive wire harness production, industrial control cabinet assembly, and telecommunications.
Materials: Suitable for a wide range of insulated cord end terminals and copper stranded wires.
Use Cases: Mass production of power cords, internal wiring for control panels, and consumer electronics assembly.
The machine operates through a synchronized multi-stage process:
Feeding: The vibratory bowls sort and feed the tube terminals and wire leads into the assembly position.
Positioning: Precision mechanical align the terminal and the wire.
Assembly/Crimping: The machine automatically inserts the wire into the terminal and applies the calibrated crimping force.
Discharge: The finished product is automatically ejected via a discharge chute for collection.
Direct Manufacturer: We offer competitive factory pricing and direct technical support.
Customization Expertise: We can customize feeding bowls and crimping dies to match your specific terminal dimensions and wire types.
Quality Assurance: Every machine undergoes rigorous load testing and QC inspection before shipment.
Global Support: We provide comprehensive after-sales service, including video technical support and spare parts availability.
1. What products can this machine assemble?
The machine is designed for assembling insulated and non-insulated wire ferrules (cord end terminals).
2. What materials can this machine process?
The machine automatically assembles copper ferrules with PVC or nylon insulation sleeves.
3. What wire sizes are supported?
The machine supports various wire ferrule sizes from small to large AWG specifications, depending on the selected model.
4. Can the machine be customized?
Yes. Feeding systems, assembly tooling, and machine configurations can be customized according to your ferrule specifications.
5. What information is required for quotation?
Please provide ferrule samples or drawings, wire size, production capacity, and any special technical requirements.
6. Can customers send samples for testing?
Yes. Customers are welcome to send samples for machine evaluation and assembly testing.
7. Does the machine use PLC control?
Yes. The machine is equipped with a PLC control system and a touchscreen interface for stable operation and easy parameter adjustment.
8. How long is the lead time?
The lead time depends on the machine model and customization requirements. We will confirm the delivery schedule after technical evaluation.
9. Is overseas installation and technical support available?
Yes. YQUNIQUE provides remote technical support, installation guidance, operator training, and after-sales service.
10. Which industries use this machine?
It is widely used in wire harness manufacturing, electrical control panel production, switchgear manufacturing, industrial automation, electrical equipment, and consumer electronics industries.
YQUNIQUE provides 1 year warranty period, during which our company will undertake all after-sale services and spare parts free of chargee
QUNIQUE provides each customer with a more valuable automated custom machine solution
We owe it to each of our customers, YQUNIQUE uses parts from world famous brands to improve the working performance of our machines..
We not only provide you with custom automatic machines, but also give you a solved solution for electronic and electric site.
