However, due to the heat generated by friction during cutting and forming, stamping parts often exit the die very hot.

• Progressive, single hit, short-run, compound dies, and more.
• Stamping operations include blanking, bending, forming, coining, lancing, extruding, etc.
• Tool Steel and Carbide Dies.
• All dies are specially tailored to your project.

We customize stamping die according to the customer’s requirement.

Terminal lug stamping die is one of the types of stamping die we accept custom.

• Aluminum Stamping
• Automotive Stamping
• Fourslide Stamping
• Metal Stamping
• Progressive Die Stamping
• Long Run, High-Speed Stamping
• Stainless Steel Stamping

• Ultra-Precision Manufacturing: Machined using top-tier Japanese and Swiss CNC and EDM wire-cutting equipment, ensuring a manufacturing tolerance of up to ±0.002mm. This guarantees perfectly identical terminals with zero burrs.

• Extended Tooling Lifespan: The core punches and die inserts are made from premium Tungsten Steel (Carbide) and ASP23/SKD11 high-speed steel. A single die can withstand up to 50 to 100 million strokes before requiring major maintenance.

• High-Speed Continuous Production: Optimized for high-speed mechanical and pneumatic punch presses, capable of stable operations at speeds ranging from 200 to 800+ strokes per minute (SPM), depending on terminal complexity.

• Modular Insert Design: Features a smart, modular design for the die inserts. If a specific punch wears out, operators can quickly replace the individual carbide insert without disassembling the entire die set, minimizing downtime.

• Superior Material Yield: Our engineering team optimizes the strip layout to minimize scrap material, ensuring you get the maximum number of terminal lugs out of every copper or brass coil, directly improving your ROI.

• Full Customization: We do not offer “off-the-shelf” dies. Every stamping die is 100% custom-designed based on your specific 2D/3D terminal drawings, ensuring perfect compatibility with your existing punch press machines.

• Our Terminal Lug Stamping Dies are trusted by top-tier manufacturers across multiple demanding industries:

  • Automotive Electronics: Progressive stamping of heavy-duty battery terminals, sensor pins, and wire harness connectors.

  • Consumer Appliances: High-volume output of power cord terminals (ring/spade) for air conditioners, refrigerators, and washing machines.

  • New Energy & Power: Thick-plate stamping for solar panel connectors and electrical distribution switchgear components.

• • Decades of Tooling Expertise: We possess over 20 years of deep expertise in designing complex progressive dies for electrical contacts.

  • Global Engineering Support: We provide comprehensive 2D/3D assembly drawings, maintenance guides, and 24/7 technical support.

The quality of cable tie molds is as follows.

Cycle time: About 10 to 12 seconds per shot. Recommend using the high-speed machine,

some customers can adjust to high-speed machines in 8 seconds.

Machine: Recommend using the high-speed machine.

Machine Screw: Nylon screws for cable ties machine.

Mould Steel Thickness: Cavity and core at least 50mm to increase the mold life.

Cavity Number: We will calculate the cavity number according to your machine.

Tensile strength: We have a test machine to check the tensile strength standard after the mold trial.

What are cable ties used for?

They’re fasteners that bundle your cables and wires together, which can keep them organized and prevent damage.

They come in different sizes, lengths, materials and even colors.

Nylon cable tie injection molding can make the production of nylon ribbon efficient and stable.