Non-Insulated Butt Splices Terminal-BN Series Copper Connectors

Overview

The Non-Insulated Butt Splices Terminal (BN Series) is a fundamental electrical fastening component engineered for seamless end-to-end wire splicing. Designed for environments where pre-insulated terminals are unnecessary—or where heavy-duty heat shrink tubing will be applied post-crimping—these bare butt connectors provide the most direct and secure electrical pathway possible.

Manufactured from high-purity copper and finished with a protective tin plating, our butt splices deliver outstanding electrical conductivity while actively resisting corrosion and oxidation. Whether you are repairing automotive wire harnesses, assembling industrial control panels, or splicing low-voltage circuits, these uninsulated connectors guarantee a flawless, low-resistance joint. Fully compliant with CE and RoHS standards, they are the professional choice for safe and durable electrical installations.

Technical Parameters

Technical Parameter Value & Description
Product Name Non-Insulated Butt Splice Connectors
Model Series BN Series (BN0.5, BN1.25, BN2, BN3.5, BN5.5)
Terminal Body Material Copper
Surface Treatment Tin Plating
Supported Wire Sizes (A.W.G) 26-22 AWG, 22-16 AWG, 16-14 AWG, 14-12 AWG, 12-10 AWG
Voltage Rating Low voltage: Below 50Vac or 75Vdc
Certifications CE, RoHS
Customization Available
Standard Packaging 1000 PCS per lot
Product graphic showing non-insulated butt splice terminals, crimping examples and a specification table.

Manufactures Description

Non-insulated butt splice terminals in a clear bag beside red and blue wires.

Premium Material Construction: The terminal body is forged entirely from high-quality copper, ensuring minimal voltage drop and maximum current flow across the splice.

Corrosion-Resistant Plating: A robust tin plating covers the copper body, preventing rust and degradation even in humid or harsh operating environments.

Intelligent Wire Stop Design: Featuring a central indentation (wire stop) in the barrel, these connectors prevent the wire from being over-inserted, ensuring both wires meet perfectly in the center for a balanced, symmetrical crimp.

  • Broad Wire Compatibility: The BN series accommodates a comprehensive range of wire gauges, specifically supporting 26-22 AWG, 22-16 AWG, 16-14 AWG, 14-12 AWG, and 12-10 AWG.

  • High Safety Standards: Engineered for low voltage applications (below 50Vac or 75Vdc). These terminals contain no high-concerned chemicals and are fully RoHS certified.

Non-insulated butt splice terminals arranged by size beside wire gauge labels.

Comprehensive Applications

A row of non-insulated butt splice terminals displayed above ring terminal samples.

Because of their uninsulated, slim profile, the BN Series Non-Insulated Butt Splices Terminals are incredibly versatile and widely used across numerous industries:

Automotive & Marine Wiring: Ideal for repairing wire harnesses or extending cables where custom, waterproof heat-shrink tubing will be applied over the splice.

Industrial Automation: Used extensively in PLC cabinets and motor control centers for permanent, vibration-resistant wire extensions.

Telecommunications: Splicing low-voltage communication cables safely and efficiently.

Consumer Electronics: Internal wiring repairs and component assembly where space is strictly limited.

How It Works

Creating a secure splice with these butt connectors is a fast, 3-step process:

  1. Preparation & Insertion: Select a connector to suit your specific wire size, strip the wire insulation, and insert the bare copper strands into the terminal barrel until they hit the central wire stop.

  2. Professional Crimping: Using a professional crimping tool, firmly crimp one side of the terminal to secure the first wire in place. Repeat the process for the opposite side.

  3. Finalization: The terminal connection is now finished, resulting in a highly conductive, mechanically strong joint.

Silver-colored non-insulated butt splice terminals displayed on a gray background.

Why Partner With Us for Electrical Connectors?

Collage showing wire ferrule production, packing and workshop scenes.

Bulk Wholesale Availability: We cater directly to large-scale manufacturers and electrical distributors, offering premium quality connectors in convenient 1000 PCS lots.

Uncompromising Quality: Our terminals are manufactured in Mainland China using strict quality control measures to ensure perfect wall thickness and exact dimensional tolerances.

OEM Customization Support: We provide tailored solutions and support customized orders to meet your specific assembly line requirements.

Eco-Friendly Manufacturing: Compliant with global environmental directives, our products are completely free of highly concerned chemicals.

Secure Your Wire Connections with Industry-Grade Copper Splices!

Access exact wall thickness and length data for the entire BN series

FAQ

1. What is a BN Non-Insulated Butt Splice Terminal used for?

The BN Non-Insulated Butt Splice Terminal is designed to permanently join two electrical wires through crimping, providing a secure and reliable electrical connection.

2. What materials are the terminals made of?

The terminals are manufactured from high-quality copper and finished with tin plating to provide excellent electrical conductivity and corrosion resistance.

3. Why choose a non-insulated butt splice terminal?

Non-insulated butt splice terminals are ideal for applications requiring compact connections or custom insulation using heat-shrink tubing or insulating sleeves.

4. What types of wires are compatible with this terminal?

The terminal is suitable for stranded or solid copper conductors within the specified wire size range.

5. Does the terminal require soldering?

No. The terminal is designed for crimp installation using a compatible crimping tool, eliminating the need for soldering.

6. What industries commonly use these butt splice terminals?

They are widely used in automotive wiring, industrial control systems, electrical panels, machinery, power distribution, and wire harness manufacturing.

7. Are different sizes available?

Yes. The BN series is available in multiple sizes to accommodate different conductor cross-sections and application requirements.

8. Can the terminals be customized?

Yes. We provide OEM and ODM services, including customized dimensions, packaging, labeling, and branding.

9. Can I request samples before placing a bulk order?

Yes. Samples are available for quality evaluation and application testing before mass production.

10. What information is required for a quotation?

Please provide the wire size, terminal size, quantity, application, and any customization requirements so we can provide an accurate quotation.

YE-B1 Automatic Terminal Bending Machine

Overview

The Automatic Terminal Bending Machine is an advanced, high-speed automation system engineered explicitly for the electronics manufacturing sector. Designed to process a wide variety of metal terminals, pins, and lead wires, this machine provides the flawless, exact-angle bending required for components used in power supplies, relays, and modern printed circuit boards.

In high-volume electronics assembly, manual terminal bending is no longer a viable option. It leads to inconsistent angles, damaged metal plating, and severe bottlenecks during the PCB insertion phase. Our Automatic Terminal Bending Machine resolves these issues by integrating intelligent vibratory feeding with ultra-precise pneumatic or servo-driven bending mechanisms. By automating this critical step, factories can guarantee 100% dimensional consistency, radically reducing component rejection rates and accelerating the entire downstream assembly process

Technical Parameters

Technical Parameter Value & Description
Product Name Automatic Terminal Bending Machine
Primary Application Power Supply Terminals, PCB Pins, Relay Leads
Production Speed 3,000 – 5,000 pieces / hour (Depends on terminal size)
Bending Angle Range 0° to 90° (Customizable for complex bends)
Bending Tolerance ±0.5 Degrees
Applicable Materials Copper, Brass, Tin-Plated, Phosphor Bronze
Feeding Mechanism Custom Vibratory Bowl + Linear Guide Track
Control System Advanced PLC with Digital Touch Screen
Air Pressure Requirement 0.5 MPa – 0.7 MPa (Clean, dry air)
Power Supply AC 220V, 50/60Hz (Single Phase)
Product graphic showing an automatic terminal bending machine and bent copper terminals.

Manufactures Description

  • Zero-Damage Bending Technology: Engineered with polished, custom-machined bending dies that fold the terminal without scratching or cracking the sensitive tin, silver, or gold plating on the metal surface.

  • 100% Angle Consistency: Driven by precision pneumatic cylinders and adjustable mechanical stops, the machine ensures every terminal is bent to the exact programmed angle (e.g., exactly 90 degrees) with a microscopic tolerance of ±0.5°.

  • High-Speed Automated Feeding: Equipped with a customized high-frequency vibratory bowl that automatically sorts and aligns bulk terminals, feeding them rapidly into the bending station without human intervention.

Close view of the feeder and processing area on an automatic terminal bending machine.
Close view of a terminal bending machine feed mechanism and guide rails.
  • Versatile Angle Adjustment: The tooling can be quickly calibrated to perform various bending angles (ranging from 15° to 90° or custom U-shapes/L-shapes) to meet different circuit board insertion requirements.

  • Intelligent PLC & Touch Interface: Features a robust industrial PLC system with a multi-language HMI touch screen. Operators can easily adjust bending speeds, track daily production batches, and monitor real-time machine status.

  • Jam-Detection Auto-Stop: Integrated fiber-optic sensors continuously monitor the feeding track. If a deformed terminal causes a jam, the machine automatically pauses and triggers an alarm, preventing tool damage.

Comprehensive Applications & Industries

The precise nature of the Automatic Terminal Bending Machine makes it an indispensable asset across the electronics hardware industry:

Power Supply Manufacturing: Bending thick conductive terminals and heat-sink pins for AC/DC power adapters and industrial power units.

PCB Assembly (PCBA): Preparing L-shaped or U-shaped connector pins for seamless through-hole insertion on circuit boards.

Relays & Switches: High-volume processing of internal conductive copper reeds and switch terminals.

Automotive Electronics: Bending durable, vibration-resistant connector pins for engine control units (ECUs) and sensor housings.

Two bent copper terminal samples with mounting holes displayed on a white background.

How It Works

Close view of tooling and a copper tube component inside a terminal bending machine.

The machine is designed for “set-and-forget” continuous production:

  1. Bulk Loading: Thousands of raw, straight terminals are poured into the vibratory feeder bowl.

  2. Auto-Orientation: The vibratory tracks sort the terminals, ensuring they all face the correct direction before entering the linear feeding rail.

  3. Clamping & Positioning: A precision mechanical fixture locks the terminal securely in place to prevent any slipping during the bend.

  4. Precision Bending: The pneumatic (or servo) bending head strikes the terminal against the custom die, forming the exact required angle instantly.

  5. Automated Ejection: The holding fixture releases, and the perfectly bent terminal is ejected into the finished goods bin via an air blast.

Why Choose the YE-B1 for Your Facility

  • Custom Tooling Experts: We do not offer a “one-size-fits-all” solution. We require your specific terminal drawings to custom-machine the vibratory tracks and bending dies, ensuring 100% compatibility.

  • Industrial Durability: Built with a heavy-duty steel frame and premium pneumatic components (like SMC or AirTAC) to withstand 24/7 high-speed operation.

  • Global 2026 Support: We provide comprehensive English manuals, electrical schematics, and lifelong remote video support. Watch our bending machines in action on our Official YouTube Channel.

  • Rapid Return on Investment: By replacing 3 to 5 manual assembly workers and eliminating scrap caused by bad bends, this machine typically pays for itself within the first 6 to 8 months.

Eliminate Assembly Bottlenecks with Precision Bending!

Get accurate pricing based on your specific terminal dimensions.

Wire Ferrules Insulated Copper Crimp Connectors-Sleeves Insulated Cord Pin End Terminal

Overview

The Wire Ferrules Insulated Copper Crimp Connectors is a fundamental component for establishing secure, reliable, and professional electrical connections in industrial wiring systems. When terminating flexible, stranded cables into a connector block, bare wire strands can easily fray, break, or cause short circuits. Our standard length end sleeves are expertly designed to encapsulate and reinforce these fine wire strands, ensuring a gas-tight, high-conductivity connection every time.

Manufactured from high-purity electrolytic copper and featuring a protective tin plating, these cord end ferrules provide exceptional resistance to corrosion while maximizing electrical current flow. Paired with durable vinyl insulation, they offer enhanced mechanical support and strain relief. Whether you are assembling complex control panels, wiring heavy machinery, or building automotive harnesses, our Wire Ferrules Insulated Copper Crimp Connectors guarantee a safe and compliant termination process for your production line.

Technical Parameters

Technical Parameter Value & Description
Product Type Single Entry Bootlace Ferrules / Cord End Terminals
Terminal Body Material Tin-plated Electrolytic Copper
Insulation Material Vinyl
Temperature Rating 75°C / 105°C
Supported Wire Sizes #24 AWG to #12 AWG
(0.3mm² to 4.0mm²)
Barrel Length Options 6mm, 8mm, 9mm, 12mm
Certifications RoHS, DIN 46288 Part 4
Standard Packaging 1000 pcs/lot
Customization OEM colors and sizes available upon request
Product chart showing insulated wire ferrule drawings, dimensions and color-coded size information.

Manufactures Description

Crimping tool shown with color-coded insulated wire ferrule samples.

The reliability of our Insulated Ferrules makes them a mandatory consumable across various heavy-duty and precision electrical sectors:

Industrial Control Panels: Securing stranded wires into PLCs, relays, and contactor terminal blocks to prevent stray wires from causing electrical arcs.

Power Distribution: Providing stable terminations in low-voltage switchgears and electrical distribution cabinets.

Automotive Wire Harnesses: Creating vibration-proof connections for flexible cables in vehicle electrical systems.

Consumer Electronics & Appliances: Reliable internal wiring terminations for HVAC units, white goods, and power supplies.

High-Temperature Resilience: The robust vinyl insulation is designed to operate safely in high-demand environments, handling temperatures ranging from 75°C up to 105°C.

Tri-Rated Cable Compatibility: These insulated ferrules are perfectly suited for tri-rated flexible cables, making them a highly versatile choice for international switchgear and control panel builders.

Assorted insulated wire ferrule samples displayed in rows and a fan arrangement.

How To Use

Graphic showing wire ferrules and crimping examples with different tools.

Installing our Wire Ferrules Insulated Copper Crimp Connectors is a rapid, straightforward process that guarantees a perfect connection:

  1. Stripping: Strip the flexible wire insulation to match the exact barrel length of the ferrule (e.g., 8mm for an E0508 terminal).

  2. Insertion: Insert the stranded bare copper wire through the vinyl plastic collar until it fully seats inside the tin-plated copper barrel.

  3. Crimping: Use a specialized ferrule crimping tool to apply uniform pressure across the copper barrel, compressing the strands into a solid mass.

  4. Termination: Insert the crimped ferrule securely into the terminal block or screw-down connector.

Comprehensive Applications

The reliability of our Wire Ferrules Insulated Copper Crimp Connectors makes them a mandatory consumable across various heavy-duty and precision electrical sectors:

Industrial Control Panels: Securing stranded wires into PLCs, relays, and contactor terminal blocks to prevent stray wires from causing electrical arcs.

Power Distribution: Providing stable terminations in low-voltage switchgears and electrical distribution cabinets.

Automotive Wire Harnesses: Creating vibration-proof connections for flexible cables in vehicle electrical systems.

Consumer Electronics & Appliances: Reliable internal wiring terminations for HVAC units, white goods, and power supplies.

Cutaway illustration of an insulated wire ferrule with copper and tin-plated surface labels.

Why Partner With Us for Electrical Connectors?

Collage showing wire ferrule production, packing and workshop scenes.

High-Volume Supply Chain: We offer standard packaging of 1000 pcs/lot, ensuring your factory never runs out of critical assembly components.

Uncompromising Quality Control: With strict adherence to RoHS compliance, our Wire Ferrules Insulated Copper Crimp Connectors are free of highly concerned chemicals, guaranteeing both worker safety and environmental responsibility.

Global Standard Consistency: By utilizing the universal German color code and DIN 46288 Part 4 specifications, our products integrate seamlessly into multinational manufacturing workflows.

Customization Flexibility: We support customized orders for specific industrial requirements.

Secure Your Electrical Connections with Premium Ferrules Today!

Access exact dimensional charts for all E-series terminals.

FAQ

1. What are Wire Ferrules Insulated Copper Crimp Connectors used for?

An insulated ferrule is used to terminate stranded wires before inserting them into terminal blocks, preventing wire strands from spreading and improving connection reliability.

2. What material is the ferrule made of?

The ferrule is made from high-purity copper with tin plating and a durable vinyl insulation collar.

3. Why should stranded wires use ferrules?

Ferrules compress stranded conductors into a solid connection point, preventing loose strands and improving electrical contact inside terminal blocks.

4. Can ferrules reduce wiring failures?

Yes. They help prevent loose strands, conductor damage, and unreliable connections caused by improper wire termination.

5. What applications are suitable for insulated ferrules?

They are widely used in PLC cabinets, electrical control panels, switchgear, industrial automation equipment, machinery, and power distribution systems.

6. Do insulated ferrules improve installation efficiency?

Yes. They make wire insertion easier and provide a cleaner, faster, and more professional wiring process.

7. What wire sizes are available?

The ferrules are available in multiple sizes to match different conductor cross-sections and wiring requirements.

8. What tool is required for installation?

A dedicated ferrule crimping tool is recommended to achieve a secure and uniform crimp connection.

9. Can you provide customized ferrule sizes and colors?

Yes. OEM customization is available for different sizes, colors, packaging, and customer requirements.

10. What information is needed for quotation?

Please provide the wire size, ferrule specification, quantity, packaging requirements, and customization details.

YE-Z12 Cold Forging Machine-For Custom Bolt and Non-Standard Fastener Production

Overview

The YE-Z12 Cold Forging Machine is an advanced, heavy-duty forming system engineered specifically for the high-volume production of custom bolts, specialized screws, and non-standard fasteners. In today’s highly competitive industrial hardware market, traditional CNC machining methods generate excessive material waste and suffer from slow cycle times. The YE-Z12 resolves these bottlenecks by utilizing state-of-the-art multi-station cold forging technology, which plastically deforms metal wire at room temperature into complex, near-net shapes.

Designed for modern fastener manufacturers, this machine allows you to bypass standard catalogue hardware and seamlessly produce highly customized, structurally superior parts for demanding applications.

Technical Parameters

project Technical parameters
Product Name YE-Z12 Cold Forging Machine
Forging Stations 3-Die 3-Blow / 4-Die 4-Blow (Configurable)
Max Cut-Off Diameter Ø 12mm (Carbon Steel / Alloy Wire)
Max Blank Length 100mm
Production Capacity 80 – 150 pcs/min (Varies by fastener complexity)
Applicable Materials Carbon Steel, Stainless Steel, Alloy Steel, Copper, Aluminum
Main Motor Power 15 kW – 22 kW (High Torque AC Drive)
Lubrication System Automatic Forced Oil Circulation & Active Cooling
Machine Weight Approx. 8,500 kg (Heavy-Duty Vibration-Damped Frame)
Product graphic showing a YE-Z12 cold forging machine and metal component samples.

Manufactures Description

Multi-Station Progressive Forming: Equipped with multiple forging stations (multi-die and multi-blow combinations), the machine allows complex, non-standard shapes—such as stepped shanks, oversized heads, and asymmetrical flanges—to be formed sequentially in a single machine cycle.

Zero Material Waste & High Yield: By utilizing advanced cold heading technology, the YE-Z12 eliminates the metal chips and scrap associated with lathing or milling. This translates to near 100% material utilization, maximizing your profit margins on expensive alloys.

Superior Structural Integrity: The cold forging process compresses and aligns the grain structure of the metal. This results in custom bolts and fasteners that possess exceptionally higher tensile strength and fatigue resistance compared to machined parts.

YE-Z12 cold forging machine on a workshop floor.
YE-Z12 cold forging machine on a workshop floor.

High-Speed Mass Production: Engineered for continuous 24/7 industrial operation, the machine delivers staggering output rates of up to 150 pieces per minute (depending on blank size), effortlessly fulfilling massive wholesale orders.

Ultra-Rigid Cast Iron Bed: The heavy-duty machine base is cast from premium stress-relieved iron. This massive weight absorbs the intense impact forces of the forging punches, ensuring long-term dimensional stability and extending the lifespan of your expensive tooling dies.

Intelligent PLC Integration: Features a user-friendly digital touch interface that monitors stroke speeds, lubrication pressure, and production counts. The system includes automatic fault detection, instantly stopping the machine if material runs out or a transfer error occurs.

Comprehensive Applications & Industries

The multi-functional capabilities of the YE-Z12 Cold Forging Machine make it an indispensable asset across various high-tech sectors:

Automotive Industry: Manufacturing of high-tensile custom bolts, wheel studs, engine block fasteners, and specialized suspension rivets.

Construction & Infrastructure: Production of heavy-duty anchor bolts, non-standard structural rivets, and specialized hex bolts for steel buildings.

Aerospace & Defense: Forming high-strength alloy fasteners that require flawless structural integrity and zero internal defects.

Electronics & Appliances: High-speed production of specialized stepped screws, socket heads, and custom micro-fasteners.

Assorted metal component samples displayed beneath an application label.

How It Works

Collage showing a cold forging machine from several angles in a workshop.

The YE-Z12 Cold Forging Machine transforms raw wire coils into complex fasteners in fractions of a second:

Wire Feeding: Coiled metal wire is pulled through a precision straightener and fed into the machine by heavy-duty rollers.

Precise Cut-Off: A heavy shearing blade cuts the wire to the exact required blank volume.

Progressive Transfer: A synchronized mechanical transfer finger system securely grips the cut blank and moves it from one forging station to the next.

Multi-Stage Forging: The blank is struck multiple times by the moving punches, forcing the metal into the stationary dies to gradually form the complex head and shank geometry.

Ejection & Cooling: The finished non-standard fastener is knocked out of the final die and drops into the collection conveyor, while the high-pressure cooling oil is continuously filtered and recycled.

Why Choose the YE-Z12 for Your Facility

Custom Tooling Engineering: We offer complete turnkey solutions. Send us your non-standard fastener CAD drawings, and our engineers will design the perfect punch and die progression sequences for your machine.

Built for Heavy-Duty Production: Utilizing premium international bearings, clutches, and electrical components to ensure maximum uptime in demanding factory environments.

Global Technical Assistance: We provide comprehensive on-site installation guidance, operational training, and 24/7 remote video support. Watch our forging equipment in action on our Official YouTube Channel.

Rapid ROI: By eliminating material waste and replacing dozens of slow CNC lathes, the YE-Z12 drastically lowers your cost-per-part, ensuring a fast return on your capital investment.

Start Producing Custom Fasteners at Lightning Speed!

Get accurate pricing based on your production volume and diameter requirements.

FAQ

1. What materials can this machine process?

This machine is suitable for cold forging carbon steel, stainless steel, aluminum, copper, brass, and other metal materials.

2. What products can this machine manufacture?

It is designed for producing bolts, rivets, pins, shafts, bushings, and other precision metal parts.

3. What forming process does this machine use?

The machine uses a cold forging process to produce high-strength metal components with excellent dimensional accuracy.

4. Is the machine suitable for mass production?

Yes. It is designed for continuous, high-speed production with stable performance and consistent product quality.

5. What is the forming accuracy?

The machine provides high forming accuracy and repeatability for precision metal components.

6. Can the machine be customized?

Yes. The machine can be customized according to your product dimensions, material specifications, and production requirements.

7. What information is required for quotation?

Please provide product drawings, material specifications, dimensions, and expected production capacity.

8. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for evaluation and testing.

9. What industries is this machine suitable for?

It is widely used in fastener manufacturing, automotive parts, hardware products, electrical components, and precision metal forming industries.

10. Is overseas installation available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation services.

YE-GD4 Automatic Cable Clip Assembly Machine for Nail Cable Clips

Overview

The Automatic Cable Clip Assembly Machine is a high-performance automation solution specifically designed for the high-volume manufacturing of electrical cable fasteners. This advanced system integrates plastic clip feeding and steel nail insertion into a single, seamless workflow, replacing labor-intensive manual assembly. Engineered for stability and precision, this machine is an essential asset for hardware factories looking to maximize productivity and ensure consistent product quality in the competitive telecommunications and electrical supply markets.

Technical Parameters

project Technical parameters
Product Name YE-GD4 Automatic Cable Clip Assembly Machine
Production Speed 120 – 150 pcs/min (Depending on clip size)
Applicable Clip Sizes 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 12mm
Power Supply AC 220V / 380V; 50/60Hz
Compressed Air 0.5 – 0.7 MPa
Motor Power 0.75 – 1.5 kW
Dimensions Approx. 1200mm x 1100mm x 1550mm
Net Weight Approx. 450 kg – 600 kg
Product graphic showing a YE-GD4 cable clip assembly machine and clip samples.

Manufactures Description

  • High-Speed Automation: Achieves rapid production rates of up to 120–150 pieces per minute, significantly increasing output compared to manual assembly.

  • Dual Vibratory Bowl Feeding: Features independent vibratory feeders for plastic clips and steel nails, ensuring a stable and continuous material supply.

  • Precision PLC Control System: Equipped with an intuitive control interface for easy parameter adjustment, monitoring, and troubleshooting.

Product graphic showing a YE-GD4 cable clip assembly machine and component details.
A row of blue cable clip assembly machines on a workshop floor.
  • Intelligent Safety Sensors: Built-in sensors automatically detect material shortages or jams, stopping the machine to prevent damage and reduce waste.

  • Robust Industrial Construction: Built with high-grade steel and premium components to withstand 24/7 continuous operation in rigorous factory environments.

  • Cost-Effective Operation: Drastically reduces labor overhead while maintaining 100% assembly consistency for every unit produced.

Comprehensive Applications & Industries

  • Industries: Electrical fastener manufacturing, telecommunications hardware, and construction supply production.

  • Materials: Suitable for assembling various plastic (PE/PP) clips with galvanized steel nails.

  • Use Cases: Mass production of telephone line clips, ethernet (Cat5/Cat6) cable clips, and electrical conduit fasteners.

White cable clips with metal nails arranged in several sizes.

How It Works

Close view of rotary tooling inside a cable clip assembly machine.

Feeding: Plastic clips and steel nails are loaded into separate vibratory bowls.

Orientation: The vibratory system aligns the components and feeds them into the assembly tracks.

Assembly: A high-precision mechanical head inserts the nail into the plastic clip housing with calibrated force.

Inspection: Integrated sensors verify the presence and correct positioning of both parts.

Discharge: Finished cable clips are automatically ejected via a discharge chute for packaging.

Why Choose Us

Decades of Expertise: Over 20 years of experience in manufacturing high-precision automation machinery.

Factory-Direct Pricing: Competitive pricing with direct technical support from the manufacturer.

Customization Capability: We can modify feeding bowls and assembly tracks to match your specific clip dimensions and nail sizes.

Reliable Support: Comprehensive after-sales service, including remote technical assistance and spare parts availability.

Get the latest factory-direct pricing for your project.

FAQ

1. What products can this cable clip assembly machine produce?

The YE-GD4 machine is designed for producing nail cable clips, electrical cable clamps, and other cable fastening components.

2. What materials can this machine process?

The machine can assemble plastic clips with steel nails or other metal fastening components.

3. What is the production speed of this machine?

The machine can achieve production speeds of 120–150 PCS/min depending on clip size and product specifications.

4. What cable clip sizes can this machine handle?

The machine supports multiple cable clip sizes, including 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, and 12mm models.

5. What assembly processes does the machine perform?

The machine integrates automatic feeding, positioning, nail insertion, and finished product output processes.

6. Does the machine use PLC control?

Yes. The machine is equipped with PLC control and touch screen operation for stable performance and easy adjustment.

7. What industries is this machine suitable for?

It is widely used in electrical installation, telecommunications, cable management, construction hardware, and hardware manufacturing industries.

8. Can the machine automatically detect defects?

Yes. The machine can be equipped with sensors to detect abnormal feeding or assembly conditions and stop automatically.

9. Can this machine be customized?

Yes. YQUNIQUE provides customized feeding systems, fixtures, and automation solutions according to customer requirements.

10. Can customers send samples for testing?

Yes. Customers can send cable clips or drawings for assembly testing before ordering.

YE-200 High-Efficiency Copper Granulator-Recycling Solution for Waste Cables

Overview

The YE-200 Copper Granulator is a compact, movable recycling solution designed for both household and small-scale industrial use. This machine specializes in processing waste cables and wires to separate copper from plastic insulation through a high-precision dry separation process. Engineered for efficiency, it integrates crushing, airflow separation, and dust collection into a single, user-friendly unit that requires only about 2 square meters of floor space.

Technical Parameters

Technical Parameter Value & Description
Model Number YE-200
Voltage 220V/380V — 50HZ
Output (Capacity) 60–90 kg/h
Total Power 4.58KW – 5.58KW
Main Motor Power 4KW
Adjustment Method Frequency Converter
Physical Dimensions 1000*580*1550mm (or 1520*1200*600mm)
Net Weight 367kg
Packaging Plywood
Product graphic showing a YE-200 copper granulator machine.

Manufactures Description

Blue and white YE-200 copper wire granulator machine shown against a plain background.
  • High Processing Capacity: Delivers a stable output of 60–90 kg/h, making it suitable for consistent recycling operations.

  • Superior Separation Quality: Uses airflow separation and a vibration shaker to achieve high-purity copper recovery.

  • Compact & Movable Design: Small physical footprint and built-in wheels allow for easy placement and movement within your facility.

  • Adjustable Performance: Features frequency converters to adjust vibration frequency and bottom wind intensity based on the copper content of the material.

  • Integrated Dust Control: Equipped with a dust removal device and air bag to ensure a clean working environment.

Comprehensive Applications & Industries

  • Industries: Metal recycling centers, waste management facilities, and small-scale copper recovery plants.

  • Materials: Suitable for miscellaneous household wires, communication cables, and industrial waste wires with varying copper content.

  • Use Cases: Efficiently separates copper granules from plastic jackets without the use of water (dry process).

A hand holds small processed metal granules beside blue machinery.

How It Works

Blue and white YE-200 copper wire granulator machine shown against a plain background.

The YE-200 Copper Granulator operates through a synchronized mechanical and airflow process:

  1. Feeding: Waste cables are fed into the feed inlet.

  2. Crushing: The machine uses fixed and moving knives to shred the cables into small particles.

  3. Separation: Particles pass over a vibration shaker where airflow separation distinguishes copper from plastic.

  4. Collection: Pure copper granules exit through the copper outlet, while plastic and dust are channeled into their respective collection areas.

Why Partner With Our Machinery Factory?

Manufacturing Experience: Produced by a manufacturer with over 20 years of expertise in the industry.

Full Accessory Kit: Every machine includes essential tools and spare parts, such as extra moving/fixed knives, crusher screens, and adjustment wrenches.

Customization Support: We offer support for special customization to meet specific regional voltage or material requirements.

Reliable Support: We provide clear operational guidelines and technical safety precautions, such as the 3–5 second power cutoff rule for jammed lines.

Start Your Recycling Business Today!

Speak directly with our engineering team for a technical consultation.

FAQ

1. What materials can this machine recycle?

The machine is designed to recycle scrap copper wires, electrical cables, communication cables, automotive wires, and other insulated cables.

2. What products can be obtained after processing?

The machine separates copper conductors from plastic insulation, producing high-purity copper granules and recyclable plastic.

3. What separation technology does the machine use?

It combines crushing, air separation, and vibration separation to achieve efficient copper and plastic recovery.

4. Does the machine include a dust collection system?

Yes. An integrated dust collection system helps maintain a clean and environmentally friendly working environment.

5. What is the copper recovery efficiency?

The machine is designed to provide high copper recovery with minimal material loss during processing.

6. Is the machine easy to operate?

Yes. The intelligent control system enables simple operation and stable continuous production.

7. Can the machine be customized?

Yes. Machine configuration and processing capacity can be customized according to your recycling requirements.

8. What information is required for quotation?

Please provide the cable type, material composition, wire diameter, and expected processing capacity.

9. Can customers send samples for testing?

Yes. Customers are welcome to send cable samples for recycling tests before placing an order.

10. Do you provide overseas installation and technical support?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services.

YE-CM1 Automatic Plastic Security Seal Assembly Machine

Overview

Designed for unattended shop-floor execution, this premier Automatic Plastic Security Seal Assembly Machine redefines workflow efficiency. Operators simply dump unstructured plastic seal tails and lock sub-components into the dual high-capacity vibrating hoppers and hit “Start” on the touchscreen HMI. The system independently governs continuous rapid feeding, micro-precision stacking, pneumatic pressing, and integrated sorting. Any defective or missing insert is instantly isolated via an automatic reject gate without pausing production, securing an uninterrupted, defect-free terminal output.

Technical Parameters

project Technical parameters
Product Name Automatic Plastic Security Seal Assembly Machine
Production 100-120 PCS/Minute
Strapping Material Plastic Tape
Power Supply 220V AC 50HZ
Power 1 Kw
Driven Type Electric
Application Container Lock Cable Tie
Specification 2000*1450*1700mm
Automatic plastic security seal assembly machine with parts feeders and control equipment.

Manufactures Description

  • Dual High-Capacity Automated Vibration Bowls: The high-volume vibratory bowls sort and feed unstructured, loose molded strips and inserts into the assembly line in perfect physical alignment. This minimizes manual material-handling frequencies, allowing a single floor technician to monitor multiple lines easily and reducing assembly labor costs by up to 70%.

 

  • Smart Anti-Error Sensing & Defective Sorting: Embedded with a millisecond-response photo-optical sensing matrix, the system live-screens for errors like missing clips, reverse orientations, or warped parts. Defective units are automatically rerouted into an isolated reject bin without halting the main line, ensuring 100% premium output.

 

  • Ultra-Stable 100-120 PCS/Minute High Throughput:Leveraging tight mechanical kinematics and rapid-stroke pneumatic cutting mechanisms, the line operates at a high velocity that is multiple times faster than standard semi-automated machines. This enables export hubs to rapidly escalate daily production and easily meet strict international shipment deadlines.
Close view of small components inside a security seal assembly machine bowl feeder.
Close view of the parts feeders and feed mechanisms on a security seal assembly machine.
  • Integrated Fault Alarm & Auto Digital Counting:If an oversized part blocks the track or a hopper runs empty, the system initiates an instantaneous safe stop accompanied by audio-visual warnings to prevent tool and die damage. Meanwhile, the central PLC maintains absolute counting accuracy for finished batches, providing reliable digital data for lean shop-floor management.

 

  • 100% Tailored Non-Standard Customization: Our engineering team modifies mechanical steps, nesting fixtures, and stroke limits to match your physical sample metrics and material tolerances perfectly. The hardened structural frame dampens long-term kinetic stress, securing maximum asset value and seamless continuous running.

Comprehensive Applications & Industries

In container lock cable tie manufacturing, legacy manual assembly inevitably incurs skyrocketing labor costs and erratic quality tracking, such as missing or misaligned metal locking claws. Engineered to eliminate these critical bottlenecks, our Automatic Plastic Security Seal Assembly Machine seamlessly integrates digital control with micro-precision pneumatics, delivering a turnkey, zero-defect automated production solution.

  • Reliability Commitment: The machine features a highly rigid, vibration-resistant frame and industrial-grade precision pneumatic components. It undergoes rigorous continuous high-frequency operation testing before leaving the factory, ensuring smooth and reliable performance during high-intensity workshop operations.

  • Container Lock Cable Tie Mass Production: Engineered for the high-speed automated assembly of logistics container lock cable ties and heavy-duty truck security sealing tapes.It eliminates the inefficient manual insertion of metallic locking claws into the tie heads. The system perfectly aligns and nests the metal locking sheets into the plastic slots under 100-120 PCS/Min velocity, ensuring the non-return locking mechanism works flawlessly for ultimate cargo security.

  • Logistics Security Tie & Multi-Size Processing: To handle various cable tie lengths and locking clip requirements, the machine utilizes non-marring feeding channels to prevent plastic surface defects. Integrated sensors inspect every single finished part, instantly ejecting any missing or misaligned lock inserts to maintain 100% tensile strength conformity.

Close view of a conveyor and assembly area on a plastic security seal assembly machine.

How It Works

White plastic security seal samples arranged in a group.

In container lock cable tie manufacturing, legacy manual assembly incurs high labor costs and erratic quality risks like missing or misaligned metal claws. Engineered to eliminate these bottlenecks, our Automatic Plastic Security Seal Assembly Machine integrates digital PLC control with micro-precision pneumatics to deliver a turnkey, zero-defect production solution.

Automated Matrix Feeding: Bulk plastic tie bodies and metallic lock inserts are loaded into dual high-capacity vibrating bowls, where the system executes high-speed orientation and non-marring transport automatically.

Micro-Precision Pressing: The central PLC governs pneumatic actuators to structural-press metallic clips into the tie heads with micro-precision, ensuring a flawless one-way tamper-evident lock.

One-Click Formula Switch: To assemble different fitting geometries, simply choose the preset program on the HMI and perform a brief fixture adjustment.

Smart Sensory Sorting: Integrated photo-optical sensors inspect every finished piece in milliseconds; any missing or misaligned clip is instantly isolated via an automatic reject gate to guarantee  defect-free output.

Why Choose Us

Decades of Expertise: Over 20 years of experience in manufacturing high-precision automation machinery.

Factory-Direct Pricing: Competitive pricing with direct technical support from the manufacturer.

Customization Capability: Backed by an experienced non-standard automation R&D team, we offer fully available customization ranging from specialized fixtures to bespoke production layouts.

Reliable Support: Comprehensive after-sales service, including remote technical assistance and spare parts availability.

Contact Yqunique today for your blueprint and factory price!

FAQ

1. What products can this plastic security seal assembly machine produce?

The machine is designed for assembling plastic security seals, container lock cable ties, and related sealing products.

2. What materials can this machine process?

The machine can assemble plastic seal bodies with metal locking inserts or other fastening components.

3. What is the production speed of this machine?

The YE-CM1 can achieve production speeds of 100-120 PCS/min depending on product structure and specifications.

4. What assembly processes does the machine perform?

The machine integrates automatic feeding, positioning, inserting, pressing, inspection, and finished product output processes.

5. What type of security seals can this machine assemble?

It is suitable for container seals, cable seals, plastic tamper-evident seals, and customized security sealing products.

6. Does the machine use PLC control?

Yes. The machine uses PLC control and sensors to ensure stable operation and accurate assembly.

7. Can the machine automatically detect defective products?

Yes. The machine can detect missing or incorrectly positioned components and automatically reject defective parts.

8. What industries is this machine suitable for?

It is widely used in logistics security, container transportation, cargo protection, and security seal manufacturing industries.

9. Can the machine be customized?

Yes. YQUNIQUE provides customized fixtures, feeding systems, and assembly solutions according to customer products and requirements.

10. Can customers send samples for testing?

Yes. Customers can send samples or drawings for assembly testing before ordering.

YE-CNC550 Automatic aluminum cutting machine

Overview

The YE-CNC550 Automatic Aluminum Cutting Machine is a high-performance industrial tool designed for the precision cutting of aluminum profiles, pipes, and solid bars. In the traditional aluminum fabrication industry, the “tailing material” (the last piece of the bar) is often discarded as waste, leading to significant financial loss over time. The newly upgraded YE-CNC550 resolves this with advanced Zero-Tailing Technology, allowing for a material utilization rate that reaches near 100%.

Furthermore, this machine introduces an innovative Cutting Separation Mechanism. This system automatically segregates the finished workpiece from the tailing scrap, preventing product damage and simplifying the collection process. Engineered to meet the strict CNC machining standards of 2026, the YE-CNC550 is the ultimate choice for solar frame production, industrial extrusions, and high-end aluminum door and window manufacturing.

Technical Parameters

Technical Parameter Value & Description
Model Number YE-CNC550 (2026 Upgraded Series)
Primary Keyword Automatic Aluminum Cutting Machine
Core Upgrades Zero-Tailing Technology & Cutting Separation
Applicable Materials Aluminum Profiles, Pipes, Bars, Heat Sinks
Cutting Accuracy ±0.05mm (Servo-driven CNC Precision)
Saw Blade Size Ø 455mm – Ø 550mm (TCT Circular Saw)
Spindle Speed 2,800 – 3,200 RPM (Inverter Controlled)
Control System High-Performance PLC with Touch Screen HMI
Feeding Mechanism Precision Servo Motor + Linear Guide Rail
Power Supply AC 380V, 50/60Hz (3-Phase)
Product graphic showing a YE-CNC550 aluminum cutting machine and equipment details.

Manufactures Description

Close view of guides and clamps inside an automatic aluminum cutting machine.

New Upgraded Key Features

  • Zero-Waste Tailing Technology (Industry Leading): The upgraded feeding and gripping system is designed to process the entire length of the aluminum bar. By minimizing the “dead zone” of the gripper, the machine reduces tailing waste to almost zero, saving you thousands of dollars in raw material costs annually.
  • Intelligent Cutting Separation System: This new feature automatically separates the finished cut piece from the remaining material. By using a synchronized discharge gate, the machine ensures that workpieces are never mixed with scrap, reducing secondary sorting labor and protecting the surface finish of your products.
  • Ultra-High Precision CNC Control: Driven by an advanced PLC and high-response servo motors, the YE-CNC550 delivers a feeding accuracy of ±0.05mm. This ensures that even the most complex industrial aluminum profiles are cut to exact specifications every single time.
  • Hidden Saw Blade for Maximum Safety: The high-speed circular saw blade is housed within a fully enclosed safety cabin. It emerges from the bottom or side only during the cutting stroke, providing a safe working environment and significantly reducing workshop noise.
  • High-Speed Burr-Free Cutting: Equipped with a precision spindle and micro-mist lubrication, the machine slices through aluminum at high RPMs, leaving a mirror-smooth finish that requires zero deburring.
  • Digital Material Management: The 10-inch HMI touch screen allows for multi-group data storage. You can program different lengths and quantities within one long profile, and the CNC system will automatically calculate the most efficient cutting sequence to minimize waste.
Close view of the clamping area inside a YE-CNC550 automatic aluminum cutting machine.

Comprehensive Applications & Industries

The high-precision and zero-waste capabilities of the YE-CNC550 Automatic Aluminum Cutting Machine make it an indispensable asset for:

  • Solar Energy Sector: High-speed, high-volume cutting of aluminum solar panel frames and mounting rails.

  • Industrial Extrusions: Precision sizing of T-slot aluminum profiles used in robotic cells and conveyor systems.

  • Automotive Manufacturing: Processing lightweight aluminum alloy components for electric vehicle (EV) chassis and battery trays.

  • Architectural Hardware: Mass production of high-end aluminum window and door profiles where surface protection is critical.

Close view of the branded enclosure on a YE-CNC550 aluminum cutting machine.

How It Works

Close view of the feed rollers on an automatic aluminum cutting machine.

The YE-CNC550 Automatic aluminum cutting machine delivers a seamless, “lights-out” automation experience:

  1. CNC Input: The operator programs the lengths, quantities, and separation logic into the touch screen.

  2. Servo Feeding: The precision gripper advances the aluminum profile into the machine.

  3. Secure Clamping: Multi-directional pneumatic clamps secure the profile to prevent vibration.

  4. Precision Cutting: The hidden saw blade executes a clean cold-cut while the mist system lubricates the blade teeth.

  5. Automatic Separation: The finished workpiece is channeled into the product bin, while the tail material is isolated via the separation gate, achieving zero-waste efficiency.

Why Partner With Our Machinery Factory?

Unbeatable Material ROI: By eliminating tailing waste, this machine often pays for itself solely through saved material costs within the first 6-8 months.

Enhanced Automation Integration: The Cutting Separation feature makes the YE-CNC550 easy to integrate into fully automated production lines.

Built for Reliability: We use premium international brand components (Omron, Schneider, and HIWIN) to ensure your production line runs 24/7 without downtime.

Global Support & Technical Training: All machines include remote video diagnostics and detailed English manuals.

Transform Your Metal Tube Processing Today!

Speak directly with our engineering team for a technical consultation.

FAQ

1. What materials can this machine cut?

This machine is designed for cutting aluminum profiles, aluminum extrusions, aluminum tubes, copper, brass, and other non-ferrous metal materials.

2. What types of workpieces can this machine process?

It can process aluminum profiles, window and door profiles, heat sinks, aluminum tubes, and industrial extrusions.

3. What type of cutting blade does this machine use?

The machine uses a high-speed carbide circular saw blade to achieve clean, burr-free cutting.

4. What is the cutting accuracy?

The servo feeding system ensures high cutting accuracy and consistent cutting lengths during continuous production.

5. Does the machine support automatic feeding?

Yes. The machine is equipped with an automatic servo feeding system for continuous and efficient production.

6. Can the machine be customized?

Yes. Blade size, cutting length, fixtures, and feeding systems can be customized according to your production requirements.

7. What information is required for quotation?

Please provide your material type, profile drawing, dimensions, cutting length, and production capacity.

8. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for cutting tests before placing an order.

9. What industries is this machine suitable for?

It is widely used in aluminum window and door manufacturing, industrial aluminum profile processing, automotive components, furniture, and metal fabrication industries.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation services.

YE-Y110 Burr-free Automatic Solid Bar Cutting Machine

Overview

The YE-Y110 Burr-free Automatic Solid Bar Cutting Machine is a premier industrial-grade CNC circular saw designed specifically for the high-precision processing of large-diameter solid metal bars and heavy-walled tubes. As manufacturing standards move towards “Zero-Secondary Processing,” the YE-Y110 provides a critical edge by delivering mirror-finish cuts that eliminate the need for subsequent end-facing or deburring.

Equipped with a high-torque spindle and a rigid, vibration-damped frame, this machine handles tough alloys, carbon steels, and stainless steels with ease. In the modern precision machining landscape of 2026, the YE-Y110 replaces traditional band saws which are often slow and produce rough, slanted cuts. By utilizing advanced TCT (Tungsten Carbide Tipped) cold sawing technology, our YE-Y110 Burr-free Automatic Solid Bar Cutting Machine ensures a faster cycle time, superior material yield, and 100% stable performance for 24/7 high-intensity factory operations.

Product graphic showing a YE-Y110 automatic solid bar cutting machine and round metal samples.

Technical Parameters

project Technical parameters
Product Name YE-Y110 Burr-free Automatic Solid Bar Cutting Machine
Cutting Capacity (Round) Ø 30mm – Ø 110mm (Solid Metal Bar)
Applicable Materials Carbon Steel, Stainless Steel, Alloy Steel, Bearing Steel
Saw Blade Type TCT (Tungsten Carbide Tipped) Circular Saw
Feeding Accuracy ±0.05mm (Servo-driven Precision)
Spindle Motor Power 11.0 kW – 15.0 kW (High Torque CNC Drive
Control Interface Industrial HMI Touch Screen with PLC Logic
Feeding Length Single Stroke 10mm – 800mm (Extendable by Multi-stroke)
Machine Weight Approx. 2,800kg (Vibration-absorbing Cast Iron Base)

Manufactures Description

Burr-free Cold Saw Technology: The YE-Y110 uses a high-speed circular blade that slices through solid metal while maintaining a low temperature. This prevents thermal deformation and ensures the cut end is smooth, square, and completely burr-free.

Large Diameter Capacity (Up to 110mm): Specifically built for heavy-duty applications, the machine is optimized for solid bars ranging from Ø30mm up to Ø110mm, making it ideal for the production of large gear blanks and shafts.

Intelligent CNC Control System: The advanced CNC interface allows operators to program multiple lengths and quantities in one setup. The system automatically calculates the most efficient cutting parameters based on material hardness.

Control panel and open work area of a YE-Y110 solid bar cutting machine.
Close view of metal bars and feed rollers inside a solid bar cutting machine.

High-Precision Servo Feeding: Driven by an industrial-grade AC servo motor and high-load ball screws, the material feeding system ensures a length tolerance within ±0.05mm, drastically reducing scrap rates and material waste.

Active Cooling & Mist Lubrication: An integrated micro-mist lubrication system sprays cooling fluid directly onto the saw blade’s teeth. This significantly reduces friction, prevents blade overheating, and extends the life of expensive TCT blades by over 40%.

Automated Waste Sorting Gate: The machine is smart enough to distinguish between a finished product and the “head/tail” scraps. It automatically diverts waste into a separate bin, ensuring your finished product stream remains clean and organized.

Comprehensive Applications & Industries

The high-power and high-precision capabilities of the YE-Y110 Burr-free Automatic Solid Bar Cutting Machine make it an essential asset for several critical heavy-industry sectors:

Automotive & Transmission: Rapid production of heavy-duty drive shafts, axle blanks, and large gear components.

Heavy Machinery: Precise sizing of solid rods used in hydraulic cylinders, construction equipment, and mining machinery.

Aerospace & Defense: Cutting high-strength titanium and alloy bars that require exact tolerances and zero thermal surface damage.

Energy & Power Generation: Sizing of high-grade alloy rods for wind turbine components and electrical switchgear hardware.

Collage showing round and shaped metal stock in copper, brass and silver-colored finishes.

How It Works

Close view of the guarded saw assembly inside a YE-Y110 solid bar cutting machine.

The YE-Y110 delivers a fully autonomous “lights-out” manufacturing experience through its synchronized 5-step cycle:

  1. CNC Setup: The operator inputs the rod diameter, desired lengths, and batch quantities into the touch screen.

  2. Automatic Loading: The automatic rack (optional) feeds the next 6-meter solid bar into the servo-gripper mechanism.

  3. Precision Feeding: The CNC servo motor advances the heavy bar to the exact cut position with micron-level accuracy.

  4. High-Speed Cold Sawing: The hydraulic vises secure the bar while the TCT blade executes a high-speed “cold cut” under active mist lubrication.

  5. Smart Sorting: The machine ejects the finished part into the product chute and segregates the end-scraps automatically.

Why Choose the YE-Y110 for Your Facility

Decades of Heavy-Duty Expertise: We specialize in large-diameter metal sawing solutions. Our team provides technical consultation on blade selection and RPM settings for your specific alloys.

Built for 2026 Industrial Reliability: We use premium international brand components (OMRON, Mitsubishi, Schneider) to ensure your production line runs without interruption.

Global Support & Technical Training: Every YE-Y110 includes 24/7 remote video diagnostics, detailed English maintenance guides, and on-site commissioning options.

Guaranteed ROI: By reducing the kerf (cutting width) and eliminating secondary finishing steps, the YE-Y110 Burr-free Automatic Solid Bar Cutting Machine typically pays for itself through material savings and labor reduction in less than 12 months.

Close view of the metal bar feed area inside a YE-Y110 cutting machine.
Product graphic showing several enclosed automatic circular saw machine models and metal samples.

Automate Your Heavy-Duty Bar Processing Today!

Get a customized proposal based on your material types and daily volume.

FAQ

1. What materials can this machine cut?

This machine is designed for cutting carbon steel, stainless steel, aluminum, brass, copper, and other solid metal bars.

2. What types of workpieces can this machine process?

It can cut round bars, square bars, hexagonal bars, flat bars, and other solid metal profiles.

3. Does the machine produce burr-free cuts?

Yes. The machine is designed to produce smooth, burr-free cutting surfaces with excellent dimensional accuracy.

4. What feeding system does this machine use?

The machine is equipped with a servo-controlled automatic feeding system for precise and stable material positioning.

5. What is the cutting accuracy?

The machine provides high cutting accuracy and consistent cutting lengths for continuous production.

6. Can the machine be customized?

Yes. Blade specifications, fixtures, feeding systems, and cutting lengths can be customized according to your production requirements.

7. What information is required for quotation?

Please provide your material type, bar dimensions, cutting length, and production capacity.

8. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for cutting tests before placing an order.

9. What industries is this machine suitable for?

It is widely used in automotive parts, hardware manufacturing, fastener production, machinery components, and precision metal processing industries.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation services.

YE-Y150 CNC Large Diameter Solid Rod Automatic Cold Saw Machine

Overview

The YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine stands as the powerhouse flagship of our CNC sawing line, specifically engineered to handle the most demanding heavy-industry cutting tasks. When processing solid rods and thick-walled tubes with diameters up to 150mm, traditional bandsaws often fall short, resulting in slow cycle times, slanted cuts, and excessive material waste. The YE-Y150 eliminates these inefficiencies by utilizing advanced circular cold saw technology.

Designed for 24/7 high-intensity industrial environments, this machine provides a seamless, fully automated workflow that transforms massive raw metal bars into precision-cut blanks with a mirror-like finish. Whether you are working with carbon steel, high-alloy steel, or stainless steel, the YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine delivers unparalleled stability and accuracy.

Product graphic showing a YE-Y150 automatic cold saw machine.

Technical Parameters

project Technical parameters
Product Name YE-Y150
Cutting Capacity (Round) Ø 50mm – Ø 150mm (Solid Bar & Heavy Tube)
Cutting Capacity (Square) Up to 120mm x 120mm
Saw Blade Diameter Ø 460mm – Ø 560mm (TCT Circular Saw)
Spindle Motor Power 15.0 kW – 18.5 kW (High Torque CNC Drive)
Feeding Accuracy ±0.05mm (Servo-driven Ball Screw)
Control Interface 10-inch Industrial HMI Touch Screen with PLC
Feeding Length Single Stroke 10mm – 800mm (Multi-stroke Logic Supported)
Machine Weight Approx. 3,500kg (Heavy-Duty Vibration-Damped Casting)

Manufactures Description

Massive 150mm Cutting Capacity: The YE-Y150 is built with a reinforced frame and an oversized spindle to comfortably handle solid metal rods ranging from Ø50mm up to Ø150mm, making it the ideal choice for large-scale forging and machining plants.

Ultra-High Torque Spindle Drive: Equipped with a powerful 18.5kW (or higher) spindle motor and a precision gearbox, the machine maintains constant cutting force even through the densest alloy steels, preventing blade stalling and ensuring uniform tooth engagement.

Burr-Free & Square Cut Precision: By employing high-grade TCT (Tungsten Carbide Tipped) circular blades and a rigid dual-vise clamping system, the machine produces square, burr-free ends that typically bypass the need for secondary face-grinding or deburring.

Close view of the CNC150 machine enclosure and signal light.
Close view of the saw blade and clamping area inside a YE-Y150 cold saw machine.

CNC Servo-Driven Length Accuracy: The integrated AC servo motor and heavy-duty ball screw assembly deliver a feeding tolerance of within ±0.05mm. This extreme precision ensures that material yield is maximized and downstream machining time is minimized.

Intelligent Waste Management: The machine features a smart sorting gate controlled by the PLC. It automatically segregates the “head and tail” scraps from the high-quality finished workpieces, ensuring a clean and efficient output stream for your collection bins.

Advanced Lubrication & Cooling: To protect your investment in large-diameter TCT blades, the YE-Y150 utilizes a micro-mist lubrication system that targets the cutting zone with precision, drastically reducing thermal wear and extending blade life across thousands of cycles.

Comprehensive Applications & Industries

The specialized high-capacity performance of the YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine is critical for several heavy-industry sectors:

  • Heavy Machinery & Forging: Rapid production of oversized gear blanks, drive shafts, and axle components for mining and construction equipment.

  • Oil & Gas Industry: Precision cutting of thick-walled high-pressure pipes and solid alloy bars used in drilling and subsea infrastructure.

  • Shipbuilding & Marine: Sizing of high-strength propeller shafts and structural marine-grade alloy rods.

  • Renewable Energy: Manufacturing of large-diameter components for wind turbine gearboxes and industrial-scale solar tracking pivots.

Collage showing round and shaped metal stock in copper, brass and silver-colored finishes.

How It Works

Close view of the guarded cutting assembly inside a YE-Y150 cold saw machine.

The YE-Y150 creates a highly efficient, “lights-out” manufacturing cycle through its synchronized CNC phases:

  1. Batch Programming: The operator enters the material diameter, cut lengths, and batch quantities into the multi-language touch screen interface.

  2. Automated Loading: A heavy-duty automatic loading rack (optional) positions the 6-meter raw bar into the feeding station.

  3. High-Precision Feeding: The CNC servo gripper advances the heavy bar to the exact cut position with micron-level consistency.

  4. Rigid Clamping & Sawing: Dual hydraulic vises (horizontal and vertical) lock the bar in place while the TCT blade executes a high-speed “cold cut” under active lubrication.

  5. Smart Ejection: Finished parts are funneled into the collection chute, while the PLC-controlled sorting gate diverts waste scraps automatically.

Why Partner With Our Machinery Factory?

Decades of Heavy-Duty Expertise: We specialize in the complex dynamics of large-diameter metal sawing. Our team provides detailed technical advice on blade geometry and RPM settings tailored to your specific material hardness.

Industrial Durability: Every YE-Y150 is constructed from stress-relieved cast iron and premium international components (Omron, Mitsubishi, Schneider) to ensure lifelong reliability in the harshest environments.

Global Technical Support: We offer 24/7 remote video diagnostics, detailed English maintenance documentation, and global on-site commissioning services.

Significant Operational Savings: By reducing the kerf (cutting width) and eliminating the need for secondary machining, the YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine typically pays for itself through material and labor savings in less than 10 months.

Enclosed CNC150 circular saw machine on a workshop floor.
Product graphic showing several enclosed automatic circular saw machine models and metal samples.

Automate Your Large-Scale Production Today!

Get accurate pricing based on your material types and volume.

FAQ

1. What materials can this machine cut?

This machine is suitable for cutting carbon steel, stainless steel, alloy steel, tool steel, and other solid metal bars.

2. What types of workpieces can this machine process?

It can cut large-diameter round bars, solid rods, alloy steel bars, stainless steel bars, and other metal bars.

3. Does the machine provide burr-free cutting?

Yes. The cold saw blade produces smooth, burr-free cutting surfaces with excellent dimensional accuracy.

4. What feeding system does this machine use?

The machine uses a servo feeding system to ensure accurate positioning and stable cutting performance.

5. What is the cutting accuracy?

The machine provides high cutting accuracy and consistent cutting lengths for continuous production.

6. Can the machine be customized?

Yes. Blade specifications, fixtures, feeding systems, and cutting capacity can be customized according to your production requirements.

7. What information is required for quotation?

Please provide your material type, bar diameter, cutting length, and production capacity.

8. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for cutting tests before placing an order.

9. What industries is this machine suitable for?

It is widely used in steel processing, machinery manufacturing, automotive parts, forging, and precision metal fabrication industries.

10. Is overseas installation available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation services.

YE-Y50 Automatic CNC Solid Metal Bar Sawing Cutting Machine

Overview

The YE-Y50 Automatic CNC Solid Metal Bar Sawing Cutting Machine is a high-performance industrial powerhouse designed specifically for the rigorous demands of high-volume metal fabrication. In an era where manual sawing is becoming a bottleneck for growing factories, the YE-Y50 offers a fully autonomous, CNC-driven alternative that ensures every cut is executed with surgical precision.

Engineered to process solid rods and bars made of carbon steel, alloy steel, and non-ferrous metals, this YE-Y50 automatic CNC solid metal bar sawing cutting machine utilizes advanced circular cold-sawing technology. Unlike abrasive cutters that generate excessive heat and dust, our CNC system maintains the structural integrity of the metal. This machine is built for the metalworking industry standards, providing a mirror-like finish that significantly reduces the need for secondary grinding or end-facing, allowing your production line to move faster than ever before.

Product graphic showing a YE-Y50 circular saw cutting machine.

Technical Parameters

project Technical parameters
Product Name  YE-Y50 automatic CNC solid metal bar sawing cutting machine
Control System Industrial CNC with Multi-language HMI Touch Panel
Cutting Capacity (Round) Ø 10mm – Ø 50mm (Solid Metal Bar)
Applicable Materials Carbon Steel, Stainless Steel, Aluminum, Brass, Alloys
Feeding Accuracy ±0.05mm (Servo-driven Precision)
Saw Blade Type TCT (Tungsten Carbide Tipped) Circular Saw
Spindle Motor 5.5 kW – 7.5 kW (High Torque CNC Drive)
Feeding Length 6mm – 600mm (Extendable by Multi-stroke Logic)
Machine Weight Approx. 1,850kg (Heavy-duty Cast Iron Base)

Manufactures Description

  • Advanced CNC Intelligence: The heart of the YE-Y50 Automatic CNC Solid Metal Bar Sawing Cutting Machine is its proprietary CNC control logic. It doesn’t just cut; it manages the entire workflow. From automatic material detection to multi-length batch programming, this machine minimizes human error and maximizes material yield.

 

  • Optimized for Solid Bar Processing: Specifically built for solid materials (Ø10mm – Ø50mm), the machine features a high-torque spindle and reinforced clamping vises. This ensures that even the toughest alloy steels are sliced through without vibration or blade deflection.

 

  • Exceptional Surface Finish: By combining thin-kerf TCT (Tungsten Carbide Tipped) blades with a vibration-damped sawing head, the YE-Y50 automatic CNC solid metal bar sawing cutting machine delivers a surface finish that is often assembly-ready, saving you thousands in post-processing labor.
Enclosed CNC50 automatic circular saw machine with a touchscreen control panel.
Close view of the branded enclosure on a CNC metal bar sawing machine.
  • Precision Servo-Driven Feeding: The feeding mechanism utilizes a high-precision AC servo motor and ball screw assembly. This allows for a length tolerance of ±0.05mm, which is critical for components used in the automotive and aerospace sectors.

 

  • Automated Waste Management: The system is smart enough to distinguish between a finished part and the “head/tail” scrap. It automatically diverts waste into a separate bin, ensuring your finished product collection remains 100% clean and organized.

 

  • Micro-Mist Cooling Technology: To ensure 24/7 operation without overheating, an integrated lubrication system sprays a precise mist of cooling oil. This keeps the blade sharp for longer cycles and prevents thermal discoloration on the metal bar’s surface.

Comprehensive Applications & Industries

The YE-Y50 automatic CNC solid metal bar sawing cutting machine is a versatile asset across high-precision manufacturing sectors:

Automotive Components: Rapid production of gear blanks, transmission shafts, and steering system rods.

Hydraulic & Pneumatic: High-precision cutting of solid piston rods and valve bodies.

Hardware & Tooling: Mass production of blanks for high-quality wrenches, sockets, and industrial fasteners.

Energy & Infrastructure: Sizing of high-strength alloy rods for wind turbine components and solar mounting hardware.

Collage showing round and shaped metal stock in copper, brass and silver-colored finishes.

How It Works

Close view of the saw blade, guards and clamping area inside a CNC50 circular saw machine.

The YE-Y50 creates a “lights-out” manufacturing environment through its synchronized 5-step cycle:

  1. CNC Setup: The operator inputs the rod diameter, desired lengths, and batch quantities into the touch screen.

  2. Automatic Loading: The automatic rack feeds the next solid bar into the servo-gripper mechanism.

  3. Precision Feeding: The CNC servo motor advances the bar to the exact cut position with micron-level accuracy.

  4. High-Speed Cold Sawing: The hydraulic vises secure the bar while the TCT blade executes a high-speed “cold cut” under active mist lubrication.

Why Choose the YE-Y50 for Your Facility

  • Decades of Engineering Heritage: We don’t just sell machines; we provide technical consultation. Our team will help you select the perfect saw blade geometry and RPM settings for your specific solid metal alloys.

  • Reliability: Built with premium international brand components (servos, PLCs, and linear guides) to ensure your production line never stops.

  • Unbeatable ROI: By reducing the kerf (cutting width) and eliminating secondary finishing steps, the YE-Y50 automatic CNC solid metal bar sawing cutting machine typically pays for itself through material savings and labor reduction in less than a year.

  • Global Technical Support: We offer 24/7 remote diagnostics and provide detailed video training for your operators.

Close view of the saw blade, guards and clamping area inside a CNC50 circular saw machine.
Product graphic showing several enclosed automatic circular saw machine models and metal samples.

Maximize Your Production Speed Today!

Get a customized proposal based on your material types and daily volume.

FAQ

1. What materials can this machine cut?

It is designed for cutting carbon steel, stainless steel, alloy steel, bearing steel, and other solid metal bars and thick-walled tubes.

2. What types of workpieces can this machine process?

It can process solid round bars, alloy steel bars, stainless steel bars, carbon steel bars, and thick-walled tubes.

3. Does the machine provide burr-free cutting?

Yes. The TCT circular saw blade produces clean, burr-free cuts with excellent dimensional accuracy.

4. What feeding system does this machine use?

The machine uses a servo feeding system to ensure accurate positioning and stable cutting performance.

5. What is the cutting accuracy?

The machine provides high cutting accuracy and consistent cutting lengths for continuous production.

6. Can the machine be customized?

Yes. Blade specifications, fixtures, feeding systems, and cutting capacity can be customized according to your production requirements.

7. What information is required for quotation?

Please provide your material type, bar diameter, cutting length, and daily production capacity.

8. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for cutting tests before placing an order.

9. What industries is this machine suitable for?

It is widely used in automotive parts, machinery manufacturing, forging, bearing production, and precision metal processing industries.

10. Is overseas installation available?

Yes. We provide remote technical support, operator training, and overseas installation and commissioning services.

YE-Z8 Automatic High-Speed Rotary Double-Ended Pipe Chamfering Machine

Overview

The High-Speed Rotary Double-Ended Pipe Chamfering Machine is a purpose-built, customized automation solution designed specifically for clients with high-volume, single-specification production needs.

Breaking away from the redundant structures of conventional, universal chamfering machines, this Rotary Double-Ended Pipe Chamfering Machine utilizes an innovative high-speed rotary chamfering and cutting system. By perfectly synchronizing the cutting tools and feeding mechanism, it simultaneously completes inner chamfering, outer chamfering, and face milling (deburring) on both ends of the tube within an extremely short cycle. This rotary design elevates single-piece processing speed to a whole new level, making it the ultimate choice for modern manufacturers pursuing maximum capacity and extreme precision.

Technical Parameters

Performance Item Specifications
Machine Type

YE-Z8 High-Speed Rotary Double-Ended Pipe Chamfering Machine (Customized)

Materials

Copper, aluminum, stainless steel, carbon steel, and solid round bars

Processing

Inner chamfering (I/O), outer chamfering, and face milling (Facing/Deburring)

Production Speed

Ultra-fast processing (Breakthrough capacity based on customized tube dimensions)

Length Tolerance

±0.05mm

Feeding System

Automatic vibrating bowl / Step-lift feeder / Manual feeding (Optional based on custom plan)

Control System

Industrial smart PLC + Color touch screen

Clamping

High-pressure pneumatic / Hydraulic

Power Supply

380V 50Hz (Customizable according to client’s national standards)

Manufactures Description

Product graphic showing a YE-Z8 rotary double-end pipe chamfering machine.
Close view of a processing head and clamping assembly inside a pipe chamfering machine.

Key Features

Purpose-Built Customization: Tailor-made based on the client’s specific tube diameter, length, material, and chamfering angle. This dedicated design eliminates the hassle of frequent mold changes and ensures absolute stability even under continuous, 24/7 operation.

Ultra-Fast Rotary Machining: Driven by a revolutionary rotary spindle cutting design, the machine drastically reduces tool advance and retreat times. Compared to conventional models, the single-piece processing speed is multiplied, maximizing your factory’s ROI.

Simultaneous Dual-End Processing: Both the left and right power heads operate simultaneously. With a single clamping action, it finishes chamfering and facing on both ends, ensuring absolute concentricity and strictly controlling the flat end length tolerance to within ±0.05mm.

Fully Automated Integration: Depending on your material form, we perfectly match the ideal feeding system—such as fully automatic vibrating bowls, step-lift feeders, or seamless robotic arm integration—to achieve true unmanned, high-speed operation.

Optimized Tooling System: Employs specially designed conical cutter heads and standardized, wear-resistant blades that maintain a long lifespan even under high-intensity cutting. Tool changes are quick and do not require tedious re-calibration of the center point.

Application

This purpose-built, high-speed chamfering beast is perfectly suited for manufacturing scenarios with massive and concentrated production demands:

Electrical Cable Lugs: Designed for ultra-fast tube chamfering preparation in the production of high-quality copper tubular lugs and bi-metallic lugs.

Automotive Components: Ultra-high-speed dual-end deburring and chamfering for automotive shock absorber steel tubes, seat frame tubes, and air conditioning aluminum tubes.

Fasteners & Pins: Rapid dual-end chamfering processing for high-volume solid pins and stud bolts.

HVAC Pipe Fittings: Provides a perfect end-face foundation for subsequent seamless, high-quality welding, shrinking, or expanding processes.

Collage showing metal rings, tubes, bolts, nuts and brass component samples.

Why Choose Us

Focus on Customization: We don’t just build “good enough” machines; we create exclusive equipment that perfectly fits your production line.

Plug-and-Play Production: Because it is purpose-built, the machine is tuned to its optimal state based on your materials before leaving the factory. Just power it on and run at full speed.

Comprehensive Technical Support: With over 20 years of experience in non-standard automation customization, we provide detailed global technical guidance (including drawings and operation videos) and after-sales warranty.

Ready to completely break the capacity bottleneck of your chamfering process?

FAQ

1. What materials can this machine process?

This machine is suitable for processing stainless steel, carbon steel, aluminum, copper, brass, and other metal tubes and bars.

2. What machining operations can this machine perform?

The machine performs inner chamfering, outer chamfering, and end facing on both ends of the workpiece in a single cycle.

3. What types of workpieces can this machine process?

It is designed for processing round tubes, square tubes, round bars, square bars, and hexagonal bars.

4. Is this machine suitable for high-volume production?

Yes. The high-speed rotary processing system is specially designed for continuous, high-volume production with stable performance.

5. What is the machining accuracy?

The machine provides high machining accuracy and consistent chamfer dimensions for continuous production.

6. Does the machine support automatic feeding?

Yes. It is equipped with an automatic feeding system to improve productivity and reduce manual operation.

7. Can the machine be customized?

Yes. Fixtures, tooling, machine dimensions, and automation configurations can be customized according to your production requirements.

8. What information is required for quotation?

Please provide your workpiece drawings, material, dimensions, wall thickness, and production capacity.

9. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for machining tests before placing an order.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services.