Non-Insulated Butt Splices Terminal-BN Series Copper Connectors

The Non-Insulated Butt Splices Terminal (BN Series) is a fundamental electrical fastening component engineered for seamless end-to-end wire splicing. Designed for environments where pre-insulated terminals are unnecessary—or where heavy-duty heat shrink tubing will be applied post-crimping—these bare butt connectors provide the most direct and secure electrical pathway possible.

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Overview

The Non-Insulated Butt Splices Terminal (BN Series) is a fundamental electrical fastening component engineered for seamless end-to-end wire splicing. Designed for environments where pre-insulated terminals are unnecessary—or where heavy-duty heat shrink tubing will be applied post-crimping—these bare butt connectors provide the most direct and secure electrical pathway possible.

Manufactured from high-purity copper and finished with a protective tin plating, our butt splices deliver outstanding electrical conductivity while actively resisting corrosion and oxidation. Whether you are repairing automotive wire harnesses, assembling industrial control panels, or splicing low-voltage circuits, these uninsulated connectors guarantee a flawless, low-resistance joint. Fully compliant with CE and RoHS standards, they are the professional choice for safe and durable electrical installations.

Technical Parameters

Technical Parameter Value & Description
Product Name Non-Insulated Butt Splice Connectors
Model Series BN Series (BN0.5, BN1.25, BN2, BN3.5, BN5.5)
Terminal Body Material Copper
Surface Treatment Tin Plating
Supported Wire Sizes (A.W.G) 26-22 AWG, 22-16 AWG, 16-14 AWG, 14-12 AWG, 12-10 AWG
Voltage Rating Low voltage: Below 50Vac or 75Vdc
Certifications CE, RoHS
Customization Available
Standard Packaging 1000 PCS per lot

Manufactures Description

Premium Material Construction: The terminal body is forged entirely from high-quality copper, ensuring minimal voltage drop and maximum current flow across the splice.

Corrosion-Resistant Plating: A robust tin plating covers the copper body, preventing rust and degradation even in humid or harsh operating environments.

Intelligent Wire Stop Design: Featuring a central indentation (wire stop) in the barrel, these connectors prevent the wire from being over-inserted, ensuring both wires meet perfectly in the center for a balanced, symmetrical crimp.

  • Broad Wire Compatibility: The BN series accommodates a comprehensive range of wire gauges, specifically supporting 26-22 AWG, 22-16 AWG, 16-14 AWG, 14-12 AWG, and 12-10 AWG.

  • High Safety Standards: Engineered for low voltage applications (below 50Vac or 75Vdc). These terminals contain no high-concerned chemicals and are fully RoHS certified.

Comprehensive Applications

Because of their uninsulated, slim profile, the BN Series Non-Insulated Butt Splices Terminals are incredibly versatile and widely used across numerous industries:

Automotive & Marine Wiring: Ideal for repairing wire harnesses or extending cables where custom, waterproof heat-shrink tubing will be applied over the splice.

Industrial Automation: Used extensively in PLC cabinets and motor control centers for permanent, vibration-resistant wire extensions.

Telecommunications: Splicing low-voltage communication cables safely and efficiently.

Consumer Electronics: Internal wiring repairs and component assembly where space is strictly limited.

How It Works

Creating a secure splice with these butt connectors is a fast, 3-step process:

  1. Preparation & Insertion: Select a connector to suit your specific wire size, strip the wire insulation, and insert the bare copper strands into the terminal barrel until they hit the central wire stop.

  2. Professional Crimping: Using a professional crimping tool, firmly crimp one side of the terminal to secure the first wire in place. Repeat the process for the opposite side.

  3. Finalization: The terminal connection is now finished, resulting in a highly conductive, mechanically strong joint.

Why Partner With Us for Electrical Connectors?

Bulk Wholesale Availability: We cater directly to large-scale manufacturers and electrical distributors, offering premium quality connectors in convenient 1000 PCS lots.

Uncompromising Quality: Our terminals are manufactured in Mainland China using strict quality control measures to ensure perfect wall thickness and exact dimensional tolerances.

OEM Customization Support: We provide tailored solutions and support customized orders to meet your specific assembly line requirements.

Eco-Friendly Manufacturing: Compliant with global environmental directives, our products are completely free of highly concerned chemicals.

Secure Your Wire Connections with Industry-Grade Copper Splices!

Access exact wall thickness and length data for the entire BN series

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