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Nylon Cable Tie Injection Molding

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Overview

Nylon cable tie injection molding – For the injection machines, we recommend using the high-speed machine. The cavity and core should be at least 50 mm larger to increase die life. We will calculate the number of cavities according to your machine, and we will test the machine to check the tensile strength standard after the mold trial.

  • A high-quality linear motion guide ensures the smoothness & accuracy of the injection process.
  • High speed & pressure injection structure can improve the injection speed.
  • The twin nozzle cylinder ensures a more even & stable structure.
  • Special screw barrel design of various equipment.

Technical Parameters

size Length mm Width mm Thickness mm Cavity  pcs Dimensions mm*mm*mm N.weight kgs Inject machine
3*60 60 2.4 0.9 136 520*250*250 255 150T
3*80 80 2.4 1 120 470*290*250 270 150T
3*100 100 2.4 1 120 470*330*260 315 150T
3*120 120 2.4 1.05 100 410*370*260 310 150T
3*150 150 2.4 1.1 80 430*350*260 310 150T
3*200 200 2.4 1.15 68 520*320*270 350 150T
4*150 150 3.6 1.1 68 430*380*270 345 280T
4*200 200 3.6 1.25 52 520*320*270 350 280T
4*250 250 3.6 1.3 40 620*270*270 355 280T
4*280 280 3.6 1.3 32 680*270*270 345 280T
4*300 300 3.6 1.3 28 720*210*270 320 280T
4*370 370 3.6 1.35 24 790*190*270 320 280T
5*180 180 4.6 1.2 52 490*340*270 353 280T
5*200 200 4.6 1.25 48 520*320*270 352 280T
5*250 250 4.6 1.3 32 620*250*270 330 280T
5*280 280 4.6 1.3 28 680*230*270 332 280T
5*300 300 4.6 1.35 28 720*230*270 350 280T
5*350 350 4.6 1.35 24 750*210*270 333 280T
5*380 380 4.6 1.4 24 810*210*270 360 280T
5*400 400 4.6 1.4 20 850*190*270 342 280T
5*450 450 4.6 1.45 16 650*250*270 345 280T
5*500 500 4.6 1.45 14 720*240*270 366 280T
8*200 200 7.2 1.25 32 450*330*270 314 280T
8*250 250 7.2 1.3 28 550*300*270 350 280T
8*300 300 7.2 1.3 24 650*270*270 372 280T
8*350 350 7.2 1.35 20 750*220*270 350 280T
8*380 380 7.2 1.4 16 810*190*270 326 280T
8*400 400 7.2 1.45 16 850*190*270 342 280T
8*450 450 7.2 1.45 12 650*290*270 400 280T
8*500 500 7.2 1.5 12 720*290*270 442 280T
8*550 550 7.2 1.5 10 810*260*270 446 280T

Manufactures Description

Nylon Cable Tie Injection Molding

The quality of cable tie molds is as follows.

Cycle time: About 10 to 12 seconds per shot. Recommend using the high-speed machine,

some customers can adjust to high-speed machines in 8 seconds.

Machine: Recommend using the high-speed machine.

Machine Screw: Nylon screws for cable ties machine.

Mould Steel Thickness: Cavity and core at least 50mm to increase the mold life.

Cavity Number: We will calculate the cavity number according to your machine.

Tensile strength: We have a test machine to check the tensile strength standard after the mold trial.

 

What are cable ties used for?

They’re fasteners that bundle your cables and wires together, which can keep them organized and prevent damage.

They come in different sizes, lengths, materials and even colors.

Nylon cable tie injection molding can make the production of nylon ribbon efficient and stable.

Nylon Cable Tie Injection Molding

Automatic Busbar Terminal Block Machine | Brass Neutral Link Maker

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Overview

The Automatic Busbar Terminal Block Machine is a highly specialized, all-in-one CNC automation system designed specifically for the electrical hardware industry. It is engineered to process long brass or copper profiles into finished terminal blocks, neutral links, and grounding bars without any manual intervention.

In traditional manufacturing, producing these components requires separate machines and multiple operators for cutting, drilling, and thread tapping. Our automated machine eliminates this highly inefficient workflow by integrating all these processes into a single, continuous production cycle. By fully automating the material feeding, precision machining, and final ejection, this machine helps electrical component manufacturers meet rigorous electrical power distribution standards while dramatically slashing labor costs and increasing daily output.

Technical Parameters

1,Sidetracking large hole mechanism 2 SETS
Maximum borehole diameter of side hole(mm) 10
Push stroke of side hole cylinder(mm) 20
Spindle speed of side hole 8160,4800,2800,1640 (r/min)
Taper of the main shaft of side hole B16
Side hole motor power(three phase) 750W, 440V, 50Hz,2800r/min
2,Non shift vertical drilling mechanism 2 sets
Maximum hole diameter of vertical hole(mm) 5.5
The longest stroke of the vertical hole position cylinder(mm) 20
Spindle speed of vertical hole(r/min) 5600
Vertical hole spindle collet ER16
Motor power of vertical hole(three phase) 370W, 440V, 50Hz, 2800r/min
3,Non shift tapping mechanism 2 sets
Maximum wire attack diameter of wire tapping machine M6
Motor power of wire tapping machine(three phase) 250W, 440V, 50Hz, 1400r/min
Spindle speed of wire tapping machine(r/min) 1400
Tapping machine spindle collet station ER16
4,Chamfering mechanism 2 sets
Maximum stroke of chamfering cylinder(mm) 20
Maximum cutter diameter of chamfering position(mm) 6
Rotating speed of chamfered main shaft(r/min) 1400
Chamfering motor power(three phase)×2 250W, 440V, 50Hz, 1400r/min
5,Cutting mechanism 1 set
Spindle speed of cutting machine(r/min) 3800
Maximum stroke of cutting position cylinder(mm) 50
Cutting motor power(three phase) 0.75kw, 440V, 50Hz, 2800r/min
6,Distribution control box 1SET
Programmable controller(PLC) 1SET JANPAN KEYENCE
Touch screen 1SET TAIWAN WEINVIEW
Servo drive and motor 1SET 400W Chinese xinje
Switching Mode Power Supply 1SET 150W, TAIWAN  MW
Relay 7SETS JANPAN OMRON
AC contactor 6SETS JANPAN FUJI
7,The size and weight of the equipment 1SET
Length * width * height(mm) 3100*1150*1800
WEIGHT(kg) 650

Manufactures Description

  • Multi-Process Integration: This Automatic Busbar Terminal Block Machine performs automatic feeding, multi-hole drilling, precision thread tapping, and final length cutting sequentially. It transforms a raw brass bar into a ready-to-use terminal block in seconds.

  • Massive Labor Reduction: By automating the entire machining cycle, a single operator can easily monitor 3 to 5 machines simultaneously, resolving the challenge of rising labor costs and skilled worker shortages in 2026.

  • Advanced PLC & Servo Control: Equipped with a high-performance PLC and precise servo motors, ensuring that the distance between holes, the depth of the threads, and the cutting lengths are strictly maintained with a tolerance of ±0.05mm.

  • Intelligent Auto-Feeding System: Designed to handle long brass or copper profiles (typically 2 to 3 meters). The servo-driven feeder accurately pushes the material into the machining zone step-by-step.

  • Automatic Coolant & Chip Removal: Features a built-in fluid cooling system to extend the lifespan of drilling bits and tapping taps. The automated chip conveyor easily separates and collects brass shavings for high-value recycling.

  • Customizable Multi-Spindle Heads: Depending on your terminal block design, the machine can be equipped with custom multi-spindle drilling and tapping heads, allowing multiple holes to be machined at the exact same time.

Comprehensive Applications & Industries

The Automatic Busbar Terminal Block Machine is an indispensable manufacturing asset for companies producing electrical infrastructure components:

  • Electrical Distribution Cabinets: Mass production of neutral links, earth bars, and grounding terminal blocks used in breaker boxes.
  • Switchgear Manufacturing: Processing of conductive brass/copper busbars for high and low voltage control panels.
  • Industrial Automation: Custom brass connection terminals for heavy machinery wiring and PLC relay boards.
  • New Energy Infrastructure: Manufacturing robust copper terminals for solar inverter boxes and EV charging stations.

How It Works

The Automatic Busbar Terminal Block Machine guarantees a smooth, hands-free operation from raw material to finished product:

    1. Material Loading: Long brass bars are loaded onto the automatic feeding rack.

    2. Servo Feeding & Clamping: The servo feeder pushes the brass bar into the machining zone precisely. Heavy-duty pneumatic clamps secure the bar to prevent any vibration.

    3. Simultaneous Drilling & Tapping: The high-speed spindles descend to drill the holes, followed immediately by the tapping tools that create the internal threads.

    4. Precision Cutting: Once the holes are threaded, a high-speed circular saw blade cuts the brass block to the exact programmed length.

    5. Discharge & Chip Collection: The finished terminal block drops into a collection bin, while the brass chips are flushed into a filtration drawer for recycling.

Why Partner With Our Machinery Factory?

  • Turnkey Customization: We customize the feeding tracks, drilling spindles, and tapping heads based perfectly on your engineering CAD drawings of the terminal blocks.

  • Heavy-Duty Construction: Our machines are built with cast-iron bases and premium-grade linear guideways, ensuring vibration-free operation even during high-speed brass cutting.

  • Global Technical Support: We provide comprehensive operation manuals, electrical schematics, and 24/7 online video support.

  • High Return on Investment: By drastically improving yield rates and cutting labor requirements, this equipment typically pays for itself within 6 to 10 months.

Automatic Closed End Terminal Assemble Machines: Top 1 High-Speed YE-0 Series for High Stable Crimp Cap Production

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Overview

The YE-0 Series Automatic Closed End Terminal Assemble Machines represent a breakthrough in automation for the wire connector industry. Specifically engineered for the rapid assembly of nylon-insulated closed-end terminals (commonly known as wire caps or crimp caps), the YE-0 series is the premier choice for electrical component manufacturers worldwide.

Designed to replace labor-intensive manual processes, this Automatic Closed End Terminal Assemble Machine integrates vibratory bowl feeding, precision metal insert positioning, and automated sleeve assembly into a single, high-efficiency workstation. Whether you are producing CE-1, CE-2, or CE-5 series connectors, the YE-0 series ensures every unit meets the stringent electrical connector standards required for safe power distribution and household appliance wiring.

Our automatic closed end terminal assembly machine has change the economy, speed and flexibility of your manufacturing of closed end terminals.

Ease of operation of automated equipment is an important factor to consider, including control.

Technical Parameters

project Technical parameters
models YE-03 YE-04 YE-05 YE-06 YE-08
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 145-171 per minute Production of 120-150 per minute Production of 100-120 per minute
The motor power 400W
Processing range 3mm2 4mm2 5mm2 6mm2 8mm2
Machine size/weight 1200mm*700mm*1600mm/250kg

Manufactures Description

AUTOMATIC CLOSE END TERMINAL ASSEMBLE MACHINE (2)

  • Ultra-High Efficiency: The YE-0 series is designed for 24/7 industrial production, delivering an output that effectively replaces 5–8 manual workers, dramatically reducing operational overhead.

  • Dual-Vibratory Intelligent Sorting: Featuring separate, high-frequency vibratory bowls for the inner metal tubes and the outer nylon shells. This ensures a constant, jam-free supply of components to the assembly head.

  • Precision PLC & HMI Interface: Integrated with a sophisticated PLC control system and a multi-language touch screen, allowing for real-time monitoring and easy adjustment of assembly parameters.

  • High Consistency & Stability: Unlike manual assembly, our Automatic Closed End Terminal Assemble Machines use calibrated pneumatic pressure to ensure the metal insert is perfectly seated every time, eliminating the risk of loose connections.

  • Smart Quality Control Sensors: Built-in photoelectric detection systems instantly identify missing components or misfeeds, triggering an auto-stop to prevent material waste and ensure a zero-defect rate.

  • Compact & Robust Design: Built with a reinforced steel frame and high-quality electrical components, the YE-0 series occupies minimal floor space while providing maximum durability.

CLOSE END TERMINAL

Applications

The versatility of the YE-0 series makes it an essential tool across multiple high-demand sectors:

    • Household Appliances: Manufacturing of wire caps for fans, heaters, and lighting fixtures.

    • Industrial Automation: Secure termination for internal wiring in control cabinets.

    • Automotive Wire Harnesses: Production of vibration-resistant wire connectors for vehicle electronics.

    • Power Distribution: Bulk assembly of insulated terminals for building electrical systems.

    • Feeding Phase: The vibratory bowls sort and align the nylon shells and metal inserts.

    • Orientation Phase: Precision mechanical tracks guide the components to the assembly station.

    • Insertion Phase: The machine automatically inserts the metal tube into the nylon shell with high-pressure synchronization.

    • Ejection Phase: Completed close-end terminals are automatically discharged into the collection bin via an air-blown chute.

Why Choose YE-0 Series?

  • 20+ Years Industry Expertise: We are a direct manufacturer with deep expertise in terminal assembly automation.

  • Tailored Customization: We can customize the feeding tracks and assembly molds based on your specific terminal samples to ensure 100% compatibility.

  • Global Technical Support: We offer 24/7 remote video support and provide a 12-month warranty on all core components. You can see our machines in action on our YouTube Official Channel.

  • Rapid ROI: Most clients recover their initial investment within 6-9 months through significant labor savings and increased output.

Ready to Revolutionize Your Terminal Production?

Get customized 2026 pricing for your factory.

Request a Free Quote Now

Automatic Terminal Lugs Assemble Machines: Top 1 High-Speed YE-B Series for Precise Lug Production

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Overview

Automatic terminal lug assembly machine is a kind of custom assembly terminal lug machine, including insulated ring terminal lug, insulated spade terminal lug, insulated pin terminal lug, insulated blade terminal lug and so on.

Our Automatic Terminal Lugs Assemble Machines solve these pain points by integrating advanced vibratory feeding, precision sleeve insertion, and heavy-duty crimping into one seamless, high-speed unit. Designed for 24/7 industrial operation, the YE-B series ensures that every terminal produced meets the most stringent international standards for electrical conductivity and mechanical pull-out force.

Change the economy, speed and flexibility of your manufacturing.

Technical Parameters

project Technical parameters
models YE-1B YE-2B YE-4B
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 80-120 per minute
The motor power 400W
Processing range 22-16 AWG 16-14 AWG 12-10 AWG
Machine size/weight 1200mm*700mm*1600mm/350kg

Manufactures Description

Automatic Terminal Lugs Assemble Machines

  • Massive 300% Productivity Gain: The YE-B series can achieve a production rate of up to 2,200 pieces per hour, effectively doing the work of 4 to 6 manual assembly operators.

  • Intelligent Dual-Vibratory System: Equipped with two high-performance vibratory bowls that independently sort the metal lugs and the plastic insulation sleeves, preventing material jams and ensuring a constant supply to the assembly head.

  • Advanced PLC & Touch Screen Interface: Featuring a robust industrial PLC control system, operators can easily adjust timing, pressure, and speed parameters via an intuitive, multi-language touch screen.

  • Ultra-Stable Pneumatic Crimping: Utilizing premium-grade pneumatic cylinders, our Automatic Terminal Lugs Assemble Machines provide a 100% stable crimping force, ensuring the metal lug is perfectly centered and secured within its insulation.

  • Zero-Defect Sensor Monitoring: Built-in photoelectric sensors monitor every step of the process. If the machine detects a missing sleeve or a misaligned lug, it triggers an automatic stop, preventing the production of defective batches.

  • Quick-Change Modular Tooling: The YE-B series is designed with versatility in mind. The assembly molds and tracks can be quickly swapped, allowing one machine to handle various terminal sizes from 0.5mm² to 10mm².

Automatic Terminal Lugs Assemble Machines

Applications & Industries

  • The YE-B Automatic Terminal Lugs Assemble Machines are indispensable for industries requiring high-reliability electrical connections:

    • Automotive Electronics: Production of battery terminals and sensor wire harnesses.

    • Industrial Control Systems: Mass assembly of terminals used in PLC cabinets and switchgears.

    • Household Appliances: High-speed production for internal wiring of HVAC units, washers, and dryers.

    • Renewable Energy: Reliable termination for solar panel control systems and wind turbine wiring.

Professional Operational Workflow

Feeding Phase: Metal lugs and plastic sleeves are loaded into separate vibratory bowls for automatic orientation.

Alignment Phase: A high-precision mechanical arm picks the metal lug and positions it at the assembly station.

Insertion Phase: The plastic insulation sleeve is automatically pressed over the lug tail with calibrated force.

Final Pressing: The machine applies a final mechanical press to ensure a permanent, vibration-resistant fit.

Output Phase: Finished, quality-checked terminal lugs are automatically ejected for bulk packaging.

Why Choose the YE-B Series?

  • 15+ Years of Engineering Expertise: We are a direct manufacturer specializing in terminal automation.

  • Customization Support: We offer custom-designed vibratory tracks based on your specific terminal samples to ensure 100% compatibility.

  • 2026 Ready Support: We provide comprehensive after-sales service, including 24/7 remote video diagnostics and rapid spare parts shipping.

  • Proven ROI: Most of our clients see a full return on investment within 6 to 10 months through saved labor costs and increased output.

Maximize Your Factory's Output Today!

Discuss your custom terminal specifications.

Automatic Tube Terminal Assembly Machine：Top 1 Solution for High-Speed Wire Processing

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Overview

The YE-E Series Automatic Tube Terminal Assembly Machine is a high-precision solution designed for the automated production and crimping of electric wire ferrules. Also known as electrical end terminals, these metal tubes are essential for securing stranded wires within screw terminals, ensuring a stable and safe connection.

Our equipment is engineered to handle both bare and pre-insulated ferrules, providing additional protection for exposed wire portions. By integrating advanced automation, the YE-E Series Automatic Tube Terminal Assembly Machine delivers unmatched efficiency and stability, transforming manual assembly into a high-speed, standardized production process.

Technical Parameters

project Technical parameters
models YE-E03 YE-E05 YE-E75 YE-E10 YE-E15 YE-E25 YE-E40 YE-E60 YE-E100 YE-E160 YE-E250 YE-E350
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 150-180 per minute Production of 120-150 per minute
The motor power 400W
Processing range #24AWG #22 AWG #20 AWG #18 AWG #16 AWG #14 AWG #12 AWG #10 AWG #7 AWG #518 AWG #4 AWG #2 AWG
Machine size/weight 1200mm*700mm*1600mm/350kg

Manufactures Description

Key Features

  • High-Speed Automation: Achieves rapid assembly cycles, significantly increasing output compared to manual or semi-automatic processes.

  • Precision Crimping Quality: Equipped with high-accuracy sensors and pneumatic components to ensure every terminal is securely and uniformly crimped.

  • Dual-Vibratory Feeder System: Utilizes independent vibratory bowls for efficient sorting and feeding of both terminals and wire components, preventing jams.

  • User-Friendly PLC Interface: Features an intuitive touch-screen control panel for easy parameter adjustment, monitoring, and troubleshooting.

  • Robust Stability: Built with industrial-grade steel and premium components to ensure 24/7 continuous operation with minimal maintenance requirements.

  • Labor Cost Reduction: Fully automated workflow allows a single operator to manage multiple units, drastically lowering operational overhead.

Main Applications

  • Industries: Electrical appliance manufacturing, automotive wire harness production, industrial control cabinet assembly, and telecommunications.

  • Materials: Suitable for a wide range of insulated cord end terminals and copper stranded wires.

  • Use Cases: Mass production of power cords, internal wiring for control panels, and consumer electronics assembly.

wire ferrule assemble machine

How It Works

Automatic Tube Terminal Assembly Machine

The machine operates through a synchronized multi-stage process:

  1. Feeding: The vibratory bowls sort and feed the tube terminals and wire leads into the assembly position.

  2. Positioning: Precision mechanical align the terminal and the wire.

  3. Assembly/Crimping: The machine automatically inserts the wire into the terminal and applies the calibrated crimping force.

  4. Discharge: The finished product is automatically ejected via a discharge chute for collection.

Why Choose Us

  • Direct Manufacturer: We offer competitive factory pricing and direct technical support.

  • Customization Expertise: We can customize feeding bowls and crimping dies to match your specific terminal dimensions and wire types.

  • Quality Assurance: Every machine undergoes rigorous load testing and QC inspection before shipment.

  • Global Support: We provide comprehensive after-sales service, including video technical support and spare parts availability.

Looking to Automate Your Terminal Assembly?

Request a Quote

Automatic Cable Lug Tooling: 1 Ultimate High-Speed Stamping Die

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Overview

The automatic cable lug tooling produces an efficient, stable, and automatic cable lug.

Cable lugs are devices used to connect cables to electrical appliances, other cables, surfaces, or mechanical devices.

The clamps that connect wires to an automotive battery are a typical example of a cable lug, as are the ends of battery jumper cables.

Our tooling is designed for automatic progressive operation. According to its function, the stamping die is divided into two precision stations: Molding and Trimming.

When the operator presses the start button on the controller, the copper tubes are fed into the mold by the vibration plate. The punch press then executes the stamping process. Designed with a specialized punch and waste mouth, the scrap metal is smoothly discharged while the finished cable lugs drop out easily. This ensures the final products are clean, easy to collect, and never mixed with waste.

Technical Parameters

Performance Specifications
cable lugs size 10-50 same controller same vibration plate
70-120 same vibration plate
150-240 same controller same vibration plate

Manufactures Description

  • Intelligent PLC Control: The main circuit of the tooling system adopts imported PLC computer control. The operation is simple, highly sensitive, and easy to maintain.

  • High-Speed Efficiency: By upgrading to our automated tooling, your punch press can comfortably achieve an output of 30 to 40 pieces per minute, drastically improving factory work efficiency.

  • Enhanced Workplace Safety: Manual feeding during stamping is dangerous. Our vibration plate automatic feeding system keeps the operator’s hands away from the press area, significantly reducing operational risks.

  • Highly Adjustable Die Design: The general stamping die can be easily adjusted to accommodate different material thicknesses and requirements.

  • Cost-Effective Sizing: The tooling is designed to be versatile. You can process different size categories (such as 10-50, 70-120, 150-240) using the same controller and the same vibration plate, requiring you only to switch the specific die components.

Why Choose UNIQUE Custom Tooling?

With over 21 years of experience in automation, UNIQUE Electric is committed to solving your manufacturing bottlenecks.

  • 1-Year Quality Guarantee: We provide a 1-year warranty period, during which our company will undertake all after-sale services and provide spare parts free of charge.

  • Continuous Innovation: We don’t just sell tools; we provide each customer with a more valuable automated custom machine solution tailored to their drawings.

  • Quality Matters: The decisive factor for our tooling is precision. We choose the most suitable parts so that product size errors can reach as low as 0.05 mm.

Automatic Cable Lug Machine

Ready to Automate Your Cable Lug Production?

Upgrade your stamping process with our high-quality Automatic Cable Lug Tooling. Send us your cable lug specifications or drawings, and our engineering team will evaluate the right progressive die and controller system for your factory.

Get A Quote

Automatic Terminal Lugs Brazing Machine

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Overview

Upgrade your terminal production line with our Automatic Terminal Lugs Brazing Machine, engineered for high-volume, precision welding of copper lugs. Designed to handle wire gauges from 0.5 mm² to 95 mm², this industrial-grade equipment replaces manual labor with a fully automated process, ensuring consistent weld quality, reducing material waste, and significantly boosting output.

Whether you are manufacturing electrical connectors for automotive, industrial, or household applications, our automatic terminal lugs brazing machine (Models YE-H1, YE-H2, YE-H3) provides the reliability and speed (up to 120 pcs/min) required to stay competitive in the global market.

Technical Parameters

project Technical Parameters
models YE-H1 YE-H2 YE-H3
produce range 16-10 A.W.G 7-5 A.W.G 4-1 A.W.G
The power supply voltage 220 v 50 Hz
The external air pressure 0.6-0.8 MPa
Processing speed Processing times 80 to 120 times per minute Processing times 60 to 80 times per minute Processing times 50 to 60 times per minute
The motor power 200W
Machine size/weight 1400mm*700mm*1200mm+500*500*400mm/300kg

Manufactures Description

High-Speed Brazing Production

The automatic terminal lugs brazing machine can reach 80–120 brazing operations per minute, making it ideal for large-scale terminal manufacturing.

Fully Automatic Feeding System

The vibratory bowl feeder automatically aligns and feeds terminals into the brazing position for continuous production.

Stable Brazing Quality

Reliable alloy wire feeding ensures excellent brazing results and prevents cracking issues.

Easy Operation

The automatic terminal lugs brazing machine features a user-friendly control system that allows one operator to manage multiple machines.

Flexible Production Range

Different terminal sizes can be processed by adjusting fixtures and changing settings.

The automatic terminal lugs brazing machine adopts filler metals in solid forms, such as brazing wire and brazing rod.

Brazing machines’ automatic metal application, reduces labor costs, lower reject rates, and improves product quality, without“human error”.

The Automatic Terminal Lug Brazing Machine is widely used in industries including:

  • Electrical connector manufacturing

  • Copper cable lug production

  • Power cable accessories manufacturing

  • Electrical terminal processing

  • Metal connector fabrication

It is an essential automation machine for manufacturers producing copper terminals and electrical connectors.

After-Sales Service

Warranty

12-month warranty after machine acceptance.

Free replacement of non-consumable parts during the warranty period.

Technical Support

We provide:

  • Installation guidance

  • Operation training

  • Spare parts supply

  • Remote technical support

On-site engineering support is available if required.

YE-C20 Friction Welding Machine For Bi-Metallic Lugs | High-Efficiency Welder

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Overview

The Automatic Friction Welding Machine is a general term for the welding process, which uses equipment to weld continuously without the need for continuous operation of the operator.

In factory automation, automatic friction welding machine instead of manual welding, welding according to the program, improve processing time and batch production efficiency.

  • YE-C20 Friction Welding Machine is a hydraulic drive, semi-automatic continuous drive welding machine.
  • A wide range of welding metals, especially suitable for welding dissimilar metals. The welding surface is not easy to oxidation, microstructure (fine forging organization), and not easy to produce pores, cracks, and other defects. Usually can be compared with the strength of the base metal to form the same joint.
  • This Friction Welding Machine has good reproducibility, stable welding quality, easy to realize automatic control of process parameters and quality.
  • Good working conditions, no environmental pollution, easy to put into the mechanical production line production. High production efficiency includes welding copper fittings, up to 300-500 pieces per hour. Low power consumption and energy-saving. No material needs to be added during welding.

Technical Parameters

Performance Specifications
Model YE-C20
Max Force Power 200 KN
Weld diameter 14mm-35mm
Rotating clamp clamping length 50mm-200mm
Clamping length of movable clamp 80mm-800mm
Slide travel 300mm
Spindle speed 560r/min
production efficiency 300-500pcs/hour
Main motor power 18.5kw
Oil pump motor power 9.5kw
Machine  size 3200mmx750mmx1350mm
Hydraulic station size 1800mmx1350mmx1600mm
Machine weight 5000kgs

Manufactures Description

frication welding machine

High-Speed Productivity: The main spindle operates at 1800r/min, achieving a productivity rate of 100 to 400 pieces per hour.

Intelligent Control System: Utilizes an advanced programmable logic controller (PLC) and touch screen for high automation, featuring an automatic built-in counter to track processed parts.

Powerful Welding Force: Delivers a maximum upsetting force of 200KN and top forge force ranging from 20 to 200KN (adjustable), ensuring robust and durable welds.

Versatile Application: Suitable for a wide welding area of 113–961mm² and workpiece diameters from Ф10 to Ф35mm.

Premium Component Integration: Built with robust systems, including a YX3-180M-6 main motor (18.5KW) and reliable hydraulic and lubrication systems for continuous industrial performance.

Applications

The YE-C20 Friction Welding Machine is widely adopted across various high-technology and traditional industrial departments:

Automotive & Machinery Manufacturing: Essential for welding shafts and tube parts such as internal combustion engine valve stems, superchargers, universal joint ball cages, and half-axles.

Tools & Cutting Equipment: Highly effective for producing milling cutters, drilling bits, and screw taps.

Electrical & Construction: Ideal for manufacturing copper aluminum connectors (bi-metallic lugs) and building with steel components.

Oil Drilling: Robust enough for the heavy-duty demands of welding drill rods.

How It Works

frication welding machine

Clamping: The workpieces are securely held by the rotary clamp and the moving clamp.

Rotation & Friction: The main motor drives the spindle, causing one workpiece to rotate against the stationary one, generating intense frictional heat under an initial applied pressure.

Upsetting: Once the metal reaches a plastic state, rotation is quickly stopped, and a strong axial pressure (upsetting force) is applied and held to forge the pieces together.

Ejection: The process completes automatically based on the PLC presets, and the finished part is ready for removal.

Why Choose Us

Precision Engineering: The main spindle box utilizes specialized angular contact bearings (7026A and 7024A) to handle intense friction and axial pressure.

Customization Support: We provide 4 pieces of rotating clamp heads and 4 pieces of moving clamp heads, allowing adjustments for different workpiece diameters.

Comprehensive Documentation: Every machine is accompanied by detailed operating instructions, an electric hydraulic schematic diagram, and a packing list for easy setup and maintenance.

bi-metallic lug welding machine

Upgrade your bi-metallic welding capabilities with the YE-C20 Friction Welder.

Contact Us

YE-30T China Manufacturing Machinery Automatic Copper Tubular Cable Lug Machine

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Overview

The Automatic Cable Lug Machine is a fully integrated manufacturing system designed for the high-speed production of copper tubular cable lugs. This advanced equipment automates the entire process—from raw tube feeding and precision cutting to flattening, punching, and final product discharge. Engineered for industrial-scale manufacturing, it ensures consistent quality and exceptional precision for electrical connectivity components.

Technical Parameters

Model YE-30T
Maximum Pressure of Cylinder 30T
Cylinder Stroke 100mm
Mould Prepared by Customer
Machine Size 1.1*0.8*1.3m
Machine Weight 3Tons
Oil Pump Motor 7500W
Hydraulic Station Size 0.8*0.6*1m
Equipment Processing Efficiency 18-19 times/Min
Supply Voltage Three-phase 380V
Total Capacity 12KVA
Air Pressure ≥0.5Mpa

Manufactures Description

Fully Automated Production

The machine performs the entire cable lug manufacturing process automatically, significantly improving production efficiency and consistency.

Multi-Size Production Capability

By changing molds, the system can produce multiple cable lug sizes on one machine.

High Production Efficiency

The equipment can achieve 18–19 pieces per minute, supporting stable large-scale manufacturing.

Stable Hydraulic Power System

A high-precision hydraulic system ensures strong pressing force and stable forming quality.

Easy Operation

The machine is designed with a user-friendly control system, allowing one operator to manage multiple machines simultaneously.

Automatic Material Detection

The machine automatically stops when raw materials run out, preventing equipment damage and production waste.

Cable Lug Production Range

The machine supports the production of multiple cable lug specifications.

Production Range

Feeding Type Cable Lug Size
Vibrating Feeder 10 sqmm – 35 sqmm
Elevating Feeder 50 sqmm – 300 sqmm

 

Supported Mold Sizes

10, 16, 25, 35, 50, 70, 95, 120, 150, 185, 240, 300 sqmm

Applications

This machine is widely used in industries such as:

Electrical component manufacturing

Power cable accessories production

Copper terminal manufacturing

Electrical connection hardware production

It is an essential piece of equipment for factories producing copper cable lugs and electrical connectors.

FAQ

FAQ

Q: What materials can this cable lug machine process?
A: The machine is designed for copper tubular terminals and cable lugs.

Q: What is the production speed?
A: The machine can produce 18–19 cable lugs per minute, depending on material thickness.

Q: Can the machine produce different cable lug sizes?
A: Yes. Multiple sizes can be produced by replacing molds.

YE-Z2 Automatic Double-head Chamfering Machine-Top 1 High-Speed Machine for Precise Tube Processing

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Overview

The YE-Z2 Automatic Double-head Chamfering Machine is an advanced, high-efficiency industrial solution engineered specifically for the simultaneous end-facing and chamfering of small to medium-sized metal tubes, rods, and cylindrical components. In high-volume manufacturing, manual deburring or single-head machining creates massive bottlenecks and inconsistent quality. The YE-Z2 resolves this by processing both ends of the workpiece in a single automated cycle.

What sets this particular model apart is its integration with a high-capacity vibratory bowl feeder and a fully enclosed safety cabin. This design is highly optimized for mass-producing small copper, aluminum, or steel tubes (such as electrical ferrules, spacer tubes, and micro-cylinders). By automating the entire feeding, clamping, and cutting process, the Automatic Double-head Chamfering Machine ensures every piece meets the strict tolerances required in modern precision machining, ultimately delivering a perfectly smooth, burr-free finish that is ready for assembly or welding.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 8-100mm
Machining diameter  pipe tube ∅2.5-∅16,bar tube ∅2-∅6
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way vibrating disk
Processing range Suitable for all kinds of metal pipe. Inside. Outside. Two head chamfering flat bar
Machine size/weight 1220mm*800mm*1600mm/395kg

Manufactures Description

Automatic Double-head Chamfering Machine

  • Simultaneous Double-End Processing: The dual-head pneumatic cutting system works on both the left and right sides of the tube simultaneously. This 3-in-1 action performs inner chamfering, outer chamfering, and flat-facing in seconds, boosting output to 1,500 – 2,500 pieces per hour depending on tube size.

  • Intelligent Vibratory Bowl Feeding: Specifically customized for small tubular components, the high-frequency vibratory bowl automatically sorts and feeds the parts into the machining track, completely eliminating the need for manual loading and preventing material jams.

  • Enclosed Safety & Noise Reduction Cabin: Unlike open-frame machines, the YE-Z2 features a robust, fully enclosed workstation with transparent observation windows. This protects operators from flying metal chips, reduces workshop noise, and keeps the production floor clean.

  • High-Precision PLC & Touch Screen: Controlled by an industrial-grade PLC system, operators can easily program the cutting depth, feeding speed, and dwell time through an intuitive HMI touch panel.

  • Ultra-Stable Pneumatic Clamping: The automated V-block clamping mechanism ensures the tube is held perfectly on-center. This 100% rigid grip prevents any rotation or vibration during the cutting process, extending the lifespan of your cutting tools.

  • Automated Chip Removal: Designed with a slanted discharge chute, finished products are separated automatically, while metal shavings drop into a dedicated collection area for easy recycling.

Automatic Double-head Chamfering Machine

Comprehensive Applications & Industries

The high-speed nature of the YE-Z2 Automatic Double-head Chamfering Machine makes it a critical asset for industries requiring bulk processing of short tubes:

  • Electrical & Electronics: Chamfering copper tubes used for high-current terminal lugs, wire splices, and conductive pins.
  • Automotive & Motorcycles: Manufacturing small spacers, bushings, and brake line fittings.
  • HVAC & Refrigeration: Preparing copper pipe sections for leak-free brazing and connecting.
  • Hardware & Fasteners: Mass production of hollow rivets, standoff pillars, and precision metallic sleeves.

Professional Operational Workflow

  • Bulk Loading: The operator pours a batch of raw, unchamfered tubes directly into the vibratory bowl.
  • Auto-Sorting & Feeding: The vibratory system aligns the tubes end-to-end and pushes them down the linear guide rail.
  • Center Clamping: A pneumatic vise grips the tube securely in the center of the machining zone.
  • Double-Head Deburring: The left and right cutter heads advance simultaneously, chamfering the inner and outer edges while flattening the faces.
  • Ejection: The cutting heads retract, the vise opens, and the finished tube is automatically ejected into the collection bin.

Why Partner With Our Factory?

Decades of Automation Expertise: We don’t just sell machines; we provide comprehensive manufacturing solutions. Our engineers customize the vibratory bowls and cutting dies to match your exact tube dimensions.

Rigorous Quality Assurance: Every YE-Z2 unit is subjected to a 72-hour continuous stress test before leaving our facility, ensuring plug-and-play reliability upon arrival.

Global 2026 Support Network: We provide lifelong remote technical support, detailed English manuals, and fast spare part replacements. You can view our machine performance on our Official YouTube Channel.

High ROI: By replacing 3 to 5 manual lathe operators, the YE-Z2 typically pays for itself within the first 6 to 8 months of operation.

Transform Your Tube Processing Efficiency Today!

Get accurate pricing based on your material and tube sizes.

YE-Z1S Pipe End Chamfering Machine (Double Head)

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Overview

Equipped with PLC computer control, the pipe end chamfering machine can be divided into vibrating plates and manual discharging.

Our YE-Z1S pipe end chamfering machine ( double head ) is fed manually.

Various configuration possibilities allow for a variety of applications from 40 to 280 mm double-head chamfering.

  • Manual discharging control feeding.
  • Control by PLC, accurate and stable.
  • The cutter head adopts a taper type, which is easy to grind.

YE-Z1S Pipe end chamfering machine is a specially designed double-head chamfering machine. With high efficiency, and high chamfering speed, it is very easy to operate and can help you get more returns and profits.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 40-280mm
Machining diameter  pipe tube ∅5-∅30,bar tube ∅5-∅30
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way Hands up/automatic  feeder
Processing range Suitable for copper and alliumin   pipe. Inside. Outside. Double size  chamfering flat bar
Machine size/weight 1220mm*800mm*1430mm/400kg

Manufactures Description

automatic double head chamfering machine

The pipe end chamfering machine consists of two chamfering units, chamfering and deburring, two terms used in part manufacturing, to describe the finishing process of a machined part.

Chamfering means to make bevels, grooves, or furrows. Deburring is to remove any rough ridges, edges or areas from a part after molding. The conversion time to another diameter or length is relatively short.

The chamfering units are equipped with various cutting plates, which can chamfer inside and outside the pipe, as well as make a precise flat edge.

Suitable for copper and aluminum tube double-end chamfering flat steel.

Automatic Double-head Chamfering Machine

YE-Z1 Double Head Automatic Tube Chamfering Machine

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Overview

YE-Z1 double head automatic tube chamfering machine adopts vibration plate feeder working system, take the pipe by three pneumatic vices, hold the material with a clamp. The Servo motor system is controlled by PLC. Transmission shaft with drive the knife to chamfer. The maximum pipe diameter is 50 square mm. Length from 7 mm to 52 mm.

An optimal combination of proven state-of-the-art components leads to outstanding productivity.

  • The vibration plate controls feeding.
  • Control by PLC, accurate and stable.
  • The cutter head adopts a taper type, which is easy to grind.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 7-52mm
Machining diameter pipe tube 1.5sqmm to 300sqmm
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way automatic vabition
Processing range Suitable for copper tube and alliumin tube . Inside. Outside. Two head chamfering flat bar
Machine size/weight 1220mm*800mm*1430mm/400kg

Manufactures Description

automatic chamfer machine

A double head automatic tube chamfering machine is a machine that cuts the transition edge between two sides of an object.

Chamfering is sometimes defined as a form of bevel, usually processed at a 45 degree angle between two adjacent right angles. It is often used in industry.

This machine can automatically chamfer copper and aluminum pipes with different diameters and thicknesses on both sides. Internal and external chamfer are available.

Automatic Double-head Chamfering Machine