The YE-C20 Friction Welding Machine is a high-performance hydraulic friction welding machine designed for precision welding of copper, aluminum, brass, carbon steel, stainless steel, and other similar or dissimilar metal components. Using continuous-drive friction welding technology, it produces high-strength, flash-free joints without filler materials while ensuring stable weld quality and high dimensional accuracy. The machine is widely used for manufacturing bi-metal cable lugs, electrical connectors, automotive components, hydraulic fittings, shafts, and other precision metal parts.
The Automatic Friction Welding Machine is a general term for the welding process, which uses equipment to weld continuously without the need for continuous operation of the operator.
In factory automation, automatic friction welding machine instead of manual welding, welding according to the program, improve processing time and batch production efficiency.
| Performance | Specifications |
| Model | YE-C20 |
| Max Force Power | 200 KN |
| Weld diameter | 14mm-35mm |
| Rotating clamp clamping length | 50mm-200mm |
| Clamping length of movable clamp | 80mm-800mm |
| Slide travel | 300mm |
| Spindle speed | 560r/min |
| production efficiency | 300-500pcs/hour |
| Main motor power | 18.5kw |
| Oil pump motor power | 9.5kw |
| Machine size | 3200mmx750mmx1350mm |
| Hydraulic station size | 1800mmx1350mmx1600mm |
| Machine weight | 5000kgs |
High-Speed Productivity: The main spindle operates at 1800r/min, achieving a productivity rate of 100 to 400 pieces per hour.
Intelligent Control System: Utilizes an advanced programmable logic controller (PLC) and touch screen for high automation, featuring an automatic built-in counter to track processed parts.
Powerful Welding Force: Delivers a maximum upsetting force of 200KN and top forge force ranging from 20 to 200KN (adjustable), ensuring robust and durable welds.
Versatile Application: Suitable for a wide welding area of 113–961mm² and workpiece diameters from Ф10 to Ф35mm.
Premium Component Integration: Built with robust systems, including a YX3-180M-6 main motor (18.5KW) and reliable hydraulic and lubrication systems for continuous industrial performance.
The YE-C20 Friction Welding Machine is widely adopted across various high-technology and traditional industrial departments:
Automotive & Machinery Manufacturing: Essential for welding shafts and tube parts such as internal combustion engine valve stems, superchargers, universal joint ball cages, and half-axles.
Tools & Cutting Equipment: Highly effective for producing milling cutters, drilling bits, and screw taps.
Electrical & Construction: Ideal for manufacturing copper aluminum connectors (bi-metallic lugs) and building with steel components.
Oil Drilling: Robust enough for the heavy-duty demands of welding drill rods.
Clamping: The workpieces are securely held by the rotary clamp and the moving clamp.
Rotation & Friction: The main motor drives the spindle, causing one workpiece to rotate against the stationary one, generating intense frictional heat under an initial applied pressure.
Upsetting: Once the metal reaches a plastic state, rotation is quickly stopped, and a strong axial pressure (upsetting force) is applied and held to forge the pieces together.
Ejection: The process completes automatically based on the PLC presets, and the finished part is ready for removal.
Precision Engineering: The main spindle box utilizes specialized angular contact bearings (7026A and 7024A) to handle intense friction and axial pressure.
Customization Support: We provide 4 pieces of rotating clamp heads and 4 pieces of moving clamp heads, allowing adjustments for different workpiece diameters.
Comprehensive Documentation: Every machine is accompanied by detailed operating instructions, an electric hydraulic schematic diagram, and a packing list for easy setup and maintenance.
1. What materials can this machine weld?
The machine can weld copper, aluminum, brass, carbon steel, stainless steel, and other similar or dissimilar metals.
2. What products can this machine manufacture?
It is suitable for manufacturing cable lugs, electrical terminals, busbars, automotive components, hydraulic parts, and other precision metal products.
3. Does the machine support welding dissimilar metals?
Yes. It is designed for both similar and dissimilar metal welding with strong and reliable weld joints.
4. What control system does the machine use?
The machine is equipped with an intelligent PLC control system for easy operation and precise parameter adjustment.
5. What are the advantages of friction welding?
Friction welding provides high-strength joints, excellent consistency, low material loss, and no filler materials are required.
6. Can the machine be customized?
Yes. The machine can be customized according to your product dimensions, welding requirements, and production capacity.
7. What information is required for quotation?
Please provide your product drawings, material specifications, dimensions, and production requirements.
9. What industries is this machine suitable for?
It is widely used in electrical equipment, automotive manufacturing, hardware, hydraulic components, power transmission, and metal fabrication industries.
10. Is overseas installation and technical support available?
Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services.
YQUNIQUE provides 1 year warranty period, during which our company will undertake all after-sale services and spare parts free of chargee
QUNIQUE provides each customer with a more valuable automated custom machine solution
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