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Automatic Cable Lug Tooling-1 Ultimate High-Speed Stamping Die

YQUNIQUE Automatic Cable Lug Stamping Tooling is a precision progressive stamping die designed for the high-speed production of copper and aluminum cable lugs. Engineered for automatic stamping lines, the tooling delivers stable feeding, accurate forming, and consistent product quality. It is suitable for manufacturing tubular cable lugs, bimetal lugs, battery terminals, and other electrical connection components, and is widely used in electrical equipment, power distribution, automotive, renewable energy, and cable accessory industries.

Automatic cable lug tooling – the production line designed and produced cable lug by unique electric. Its output is strict, standard, and high-quality profiles conform to European International Standards.

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Overview

The automatic cable lug tooling produces an efficient, stable, and automatic cable lug.

Cable lugs are devices used to connect cables to electrical appliances, other cables, surfaces, or mechanical devices.

The clamps that connect wires to an automotive battery are a typical example of a cable lug, as are the ends of battery jumper cables.

Our tooling is designed for automatic progressive operation. According to its function, the stamping die is divided into two precision stations: Molding and Trimming.

When the operator presses the start button on the controller, the copper tubes are fed into the mold by the vibration plate. The punch press then executes the stamping process. Designed with a specialized punch and waste mouth, the scrap metal is smoothly discharged while the finished cable lugs drop out easily. This ensures the final products are clean, easy to collect, and never mixed with waste.

Technical Parameters

Performance Specifications
cable lugs size 10-50 same controller same vibration plate
70-120 same vibration plate
150-240 same controller same vibration plate

Manufactures Description

  • Intelligent PLC Control: The main circuit of the tooling system adopts imported PLC computer control. The operation is simple, highly sensitive, and easy to maintain.

  • High-Speed Efficiency: By upgrading to our automated tooling, your punch press can comfortably achieve an output of 30 to 40 pieces per minute, drastically improving factory work efficiency.

  • Enhanced Workplace Safety: Manual feeding during stamping is dangerous. Our vibration plate automatic feeding system keeps the operator’s hands away from the press area, significantly reducing operational risks.

  • Highly Adjustable Die Design: The general stamping die can be easily adjusted to accommodate different material thicknesses and requirements.

  • Cost-Effective Sizing: The tooling is designed to be versatile. You can process different size categories (such as 10-50, 70-120, 150-240) using the same controller and the same vibration plate, requiring you only to switch the specific die components.

Why Choose UNIQUE Custom Tooling?

With over 21 years of experience in automation, UNIQUE Electric is committed to solving your manufacturing bottlenecks.

  • 1-Year Quality Guarantee: We provide a 1-year warranty period, during which our company will undertake all after-sale services and provide spare parts free of charge.

  • Continuous Innovation: We don’t just sell tools; we provide each customer with a more valuable automated custom machine solution tailored to their drawings.

  • Quality Matters: The decisive factor for our tooling is precision. We choose the most suitable parts so that product size errors can reach as low as 0.05 mm.

Automatic Cable Lug Machine

Ready to Automate Your Cable Lug Production?

Upgrade your stamping process with our high-quality Automatic Cable Lug Tooling. Send us your cable lug specifications or drawings, and our engineering team will evaluate the right progressive die and controller system for your factory.

FAQ

1. What materials can this stamping tooling process?

The tooling is suitable for stamping copper, brass, aluminum, and other metal materials used for manufacturing cable lugs.

2. What products can this tooling manufacture?

It is designed for manufacturing tubular cable lugs, battery terminals, bimetal lugs, grounding terminals, and other electrical connection components.

3. Can the stamping tooling be customized?

Yes. The tooling can be customized according to customer drawings, product specifications, and stamping press requirements.

4. What information is required for quotation?

Please provide product drawings or samples, material type, material thickness, production capacity, and stamping press specifications.

5. Can customers send samples for evaluation?

Yes. Customers are welcome to send samples or drawings for engineering evaluation and tooling design.

6. What is the expected tooling life?

The tooling is designed for long-term production, and its service life depends on the processed material, production conditions, and maintenance.

7. What stamping presses are compatible with this tooling?

The tooling can be designed to match various mechanical and high-speed stamping presses.

8. How long is the lead time?

The lead time depends on the tooling complexity and customization requirements. We will confirm the delivery schedule after reviewing the project.

9. Does YQUNIQUE provide technical support?

Yes. We provide tooling installation guidance, technical support, maintenance recommendations, and after-sales service.

10. Which industries use this stamping tooling?

It is widely used in cable lug manufacturing, electrical equipment, power distribution, automotive, renewable energy, and industrial electrical component production.

Why YQUNIQUE Automatic Custom Machine

1 Year Warranty

YQUNIQUE provides 1 year warranty period, during which our company will undertake all after-sale services and spare parts free of chargee

Innovation

QUNIQUE provides each customer with a more valuable automated custom machine solution

Quality Gurantee

We owe it to each of our customers, YQUNIQUE uses parts from world famous brands to improve the working performance of our machines..

Stay In Touch

We not only provide you with custom automatic machines, but also give you a solved solution for electronic and electric site.