Automatic Busbar Terminal Block Machine | Brass Neutral Link Maker

The Automatic Busbar Terminal Block Machine is a highly specialized, all-in-one CNC automation system designed specifically for the electrical hardware industry. It is engineered to process long brass or copper profiles into finished terminal blocks, neutral links, and grounding bars without any manual intervention.

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Overview

The Automatic Busbar Terminal Block Machine is a highly specialized, all-in-one CNC automation system designed specifically for the electrical hardware industry. It is engineered to process long brass or copper profiles into finished terminal blocks, neutral links, and grounding bars without any manual intervention.

In traditional manufacturing, producing these components requires separate machines and multiple operators for cutting, drilling, and thread tapping. Our automated machine eliminates this highly inefficient workflow by integrating all these processes into a single, continuous production cycle. By fully automating the material feeding, precision machining, and final ejection, this machine helps electrical component manufacturers meet rigorous electrical power distribution standards while dramatically slashing labor costs and increasing daily output.

Technical Parameters

1,Sidetracking large hole mechanism 2 SETS
Maximum borehole diameter of side hole(mm) 10
Push stroke of side hole cylinder(mm) 20
Spindle speed of side hole 8160,4800,2800,1640 (r/min)
Taper of the main shaft of side hole B16
Side hole motor power(three phase) 750W, 440V, 50Hz,2800r/min
2,Non shift vertical drilling mechanism 2 sets
Maximum hole diameter of vertical hole(mm) 5.5
The longest stroke of the vertical hole position cylinder(mm) 20
Spindle speed of vertical hole(r/min) 5600
Vertical hole spindle collet ER16
Motor power of vertical hole(three phase) 370W, 440V, 50Hz, 2800r/min
3,Non shift tapping mechanism 2 sets
Maximum wire attack diameter of wire tapping machine M6
Motor power of wire tapping machine(three phase) 250W, 440V, 50Hz, 1400r/min
Spindle speed of wire tapping machine(r/min) 1400
Tapping machine spindle collet station ER16
4,Chamfering mechanism 2 sets
Maximum stroke of chamfering cylinder(mm) 20
Maximum cutter diameter of chamfering position(mm) 6
Rotating speed of chamfered main shaft(r/min) 1400
Chamfering motor power(three phase)×2 250W, 440V, 50Hz, 1400r/min
5,Cutting mechanism 1 set
Spindle speed of cutting machine(r/min) 3800
Maximum stroke of cutting position cylinder(mm) 50
Cutting motor power(three phase) 0.75kw, 440V, 50Hz, 2800r/min
6,Distribution control box 1SET
Programmable controller(PLC) 1SET JANPAN KEYENCE
Touch screen 1SET TAIWAN WEINVIEW
Servo drive and motor 1SET 400W Chinese xinje
Switching Mode Power Supply 1SET 150W, TAIWAN  MW
Relay 7SETS JANPAN OMRON
AC contactor 6SETS JANPAN FUJI
7,The size and weight of the equipment 1SET
Length * width * height(mm) 3100*1150*1800
WEIGHT(kg) 650

Manufactures Description

  • Multi-Process Integration: This Automatic Busbar Terminal Block Machine performs automatic feeding, multi-hole drilling, precision thread tapping, and final length cutting sequentially. It transforms a raw brass bar into a ready-to-use terminal block in seconds.

  • Massive Labor Reduction: By automating the entire machining cycle, a single operator can easily monitor 3 to 5 machines simultaneously, resolving the challenge of rising labor costs and skilled worker shortages in 2026.

  • Advanced PLC & Servo Control: Equipped with a high-performance PLC and precise servo motors, ensuring that the distance between holes, the depth of the threads, and the cutting lengths are strictly maintained with a tolerance of ±0.05mm.

  • Intelligent Auto-Feeding System: Designed to handle long brass or copper profiles (typically 2 to 3 meters). The servo-driven feeder accurately pushes the material into the machining zone step-by-step.

  • Automatic Coolant & Chip Removal: Features a built-in fluid cooling system to extend the lifespan of drilling bits and tapping taps. The automated chip conveyor easily separates and collects brass shavings for high-value recycling.

  • Customizable Multi-Spindle Heads: Depending on your terminal block design, the machine can be equipped with custom multi-spindle drilling and tapping heads, allowing multiple holes to be machined at the exact same time.

Comprehensive Applications & Industries

The Automatic Busbar Terminal Block Machine is an indispensable manufacturing asset for companies producing electrical infrastructure components:

  • Electrical Distribution Cabinets: Mass production of neutral links, earth bars, and grounding terminal blocks used in breaker boxes.
  • Switchgear Manufacturing: Processing of conductive brass/copper busbars for high and low voltage control panels.
  • Industrial Automation: Custom brass connection terminals for heavy machinery wiring and PLC relay boards.
  • New Energy Infrastructure: Manufacturing robust copper terminals for solar inverter boxes and EV charging stations.

How It Works

The Automatic Busbar Terminal Block Machine guarantees a smooth, hands-free operation from raw material to finished product:

    1. Material Loading: Long brass bars are loaded onto the automatic feeding rack.

    2. Servo Feeding & Clamping: The servo feeder pushes the brass bar into the machining zone precisely. Heavy-duty pneumatic clamps secure the bar to prevent any vibration.

    3. Simultaneous Drilling & Tapping: The high-speed spindles descend to drill the holes, followed immediately by the tapping tools that create the internal threads.

    4. Precision Cutting: Once the holes are threaded, a high-speed circular saw blade cuts the brass block to the exact programmed length.

    5. Discharge & Chip Collection: The finished terminal block drops into a collection bin, while the brass chips are flushed into a filtration drawer for recycling.

Why Partner With Our Machinery Factory?

  • Turnkey Customization: We customize the feeding tracks, drilling spindles, and tapping heads based perfectly on your engineering CAD drawings of the terminal blocks.

  • Heavy-Duty Construction: Our machines are built with cast-iron bases and premium-grade linear guideways, ensuring vibration-free operation even during high-speed brass cutting.

  • Global Technical Support: We provide comprehensive operation manuals, electrical schematics, and 24/7 online video support.

  • High Return on Investment: By drastically improving yield rates and cutting labor requirements, this equipment typically pays for itself within 6 to 10 months.

Why YQUNIQUE Automatic Custom Machine

1 Year Warranty

YQUNIQUE provides 1 year warranty period, during which our company will undertake all after-sale services and spare parts free of chargee

Innovation

QUNIQUE provides each customer with a more valuable automated custom machine solution

Quality Gurantee

We owe it to each of our customers, YQUNIQUE uses parts from world famous brands to improve the working performance of our machines..

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