YE-Z8 Automatic High-Speed Rotary Double-Ended Pipe Chamfering Machine

Overview

The High-Speed Rotary Double-Ended Pipe Chamfering Machine is a purpose-built, customized automation solution designed specifically for clients with high-volume, single-specification production needs.

Breaking away from the redundant structures of conventional, universal chamfering machines, this Rotary Double-Ended Pipe Chamfering Machine utilizes an innovative high-speed rotary chamfering and cutting system. By perfectly synchronizing the cutting tools and feeding mechanism, it simultaneously completes inner chamfering, outer chamfering, and face milling (deburring) on both ends of the tube within an extremely short cycle. This rotary design elevates single-piece processing speed to a whole new level, making it the ultimate choice for modern manufacturers pursuing maximum capacity and extreme precision.

Technical Parameters

Performance Item Specifications
Machine Type

YE-Z8 High-Speed Rotary Double-Ended Pipe Chamfering Machine (Customized)

Materials

Copper, aluminum, stainless steel, carbon steel, and solid round bars

Processing

Inner chamfering (I/O), outer chamfering, and face milling (Facing/Deburring)

Production Speed

Ultra-fast processing (Breakthrough capacity based on customized tube dimensions)

Length Tolerance

±0.05mm

Feeding System

Automatic vibrating bowl / Step-lift feeder / Manual feeding (Optional based on custom plan)

Control System

Industrial smart PLC + Color touch screen

Clamping

High-pressure pneumatic / Hydraulic

Power Supply

380V 50Hz (Customizable according to client’s national standards)

Manufactures Description

Key Features

Purpose-Built Customization: Tailor-made based on the client’s specific tube diameter, length, material, and chamfering angle. This dedicated design eliminates the hassle of frequent mold changes and ensures absolute stability even under continuous, 24/7 operation.

Ultra-Fast Rotary Machining: Driven by a revolutionary rotary spindle cutting design, the machine drastically reduces tool advance and retreat times. Compared to conventional models, the single-piece processing speed is multiplied, maximizing your factory’s ROI.

Simultaneous Dual-End Processing: Both the left and right power heads operate simultaneously. With a single clamping action, it finishes chamfering and facing on both ends, ensuring absolute concentricity and strictly controlling the flat end length tolerance to within ±0.05mm.

Fully Automated Integration: Depending on your material form, we perfectly match the ideal feeding system—such as fully automatic vibrating bowls, step-lift feeders, or seamless robotic arm integration—to achieve true unmanned, high-speed operation.

Optimized Tooling System: Employs specially designed conical cutter heads and standardized, wear-resistant blades that maintain a long lifespan even under high-intensity cutting. Tool changes are quick and do not require tedious re-calibration of the center point.

Application

This purpose-built, high-speed chamfering beast is perfectly suited for manufacturing scenarios with massive and concentrated production demands:

Electrical Cable Lugs: Designed for ultra-fast tube chamfering preparation in the production of high-quality copper tubular lugs and bi-metallic lugs.

Automotive Components: Ultra-high-speed dual-end deburring and chamfering for automotive shock absorber steel tubes, seat frame tubes, and air conditioning aluminum tubes.

Fasteners & Pins: Rapid dual-end chamfering processing for high-volume solid pins and stud bolts.

HVAC Pipe Fittings: Provides a perfect end-face foundation for subsequent seamless, high-quality welding, shrinking, or expanding processes.

Why Choose Us

Focus on Customization: We don’t just build “good enough” machines; we create exclusive equipment that perfectly fits your production line.

Plug-and-Play Production: Because it is purpose-built, the machine is tuned to its optimal state based on your materials before leaving the factory. Just power it on and run at full speed.

Comprehensive Technical Support: With over 20 years of experience in non-standard automation customization, we provide detailed global technical guidance (including drawings and operation videos) and after-sales warranty.

Ready to completely break the capacity bottleneck of your chamfering process?

YE-CM1 Automatic Clip Assembly Machine-High-Speed Fastener Automation

Overview

The YE-CM1 Automatic Clip Assembly Machine is a premier automation solution designed for the high-speed assembly of various fasteners, including small hair clips, clothes pegs, and specialized industrial clips. By integrating precision sensing technology with robust mechanical motion, the YE-CM1 eliminates production bottlenecks and ensures consistent output quality. This model is engineered for long-term industrial use, featuring world-class components that guarantee a stable “one-operator, multiple-machine” workflow.

Technical Parameters

Model YE-CM1
Production Capacity 40 PCS/min
Power Supply 220V 50HZ
Air Pressure Requirement >0.5Mpa
PLC Control XINJIE
Touch Screen XINJIE Color Touch Screen
Pneumatic Components AirTAC (Cylinder, Solenoid Valve, Magnet Switch)
Detection System OMRON Optical Fiber Amplifier

Manufactures Description

Automatic Clip Assembly Machine

Key Features

  1. High-Speed Productivity: Achieves a stable production capacity of 40 PCS/min, significantly maximizing factory ROI.
  2. Intelligent Control System: Equipped with a PLC and a user-friendly color touch screen for intuitive operation and real-time monitoring.
  3. Smart Detection Technology: Features automatic material detection; the machine starts when material is fed and stops automatically when material runs out to prevent dry running.
  4. Premium Component Integration: Built with top-tier industrial parts, including AirTAC cylinders and solenoid valves, and OMRON optical fiber amplifiers for extreme durability.
  5. Automated Safety & Alarms: Includes an automatic counting function and an abnormal status alarm system that displays error information on the screen for rapid troubleshooting.

Our Automatic Clip Assembly Machine is a versatile automation solution designed for high-precision fastener production across multiple industries:

Hair Accessory Manufacturing: Optimized for the high-speed assembly of small metal or plastic hair clips.

Household Hardware: Seamlessly automates the production of plastic and wooden clothes pegs.

Industrial Components: Specialized in automatic pin insertion for wooden or composite boards and spring-loaded industrial clips.

Stationery & Office Supplies: Efficiently assembles multi-functional spring clips, binder clips, and paper fasteners.

Automated Factory Upgrades: An ideal solution for B2B manufacturers looking to solve “labor bottlenecks” by implementing a stable, one-operator/multiple-machine workflow.

How It Works

The YE-CM1 Automatic Clip Assembly Machine utilizes a high-precision automated cycle:

Material Feeding: Components are fed via vibrating bowls or specialized feeders.

Smart Sensing: OMRON fiber optic sensors verify the presence of parts.

Automated Assembly: AirTAC pneumatic cylinders perform the mechanical assembly of clip components.

Quality Check & Ejection: The machine counts the finished product and ejects it, or triggers an alarm if an abnormality is detected.

Why Choose Us

Labor Efficiency: Our solution allows a single operator to manage several machines, drastically reducing operational costs.

Technical Reliability: We use only standardized, high-quality components to ensure easy maintenance and part replacement.

Customization Support: We provide tailored solutions based on your specific clip drawings and material requirements.

Optimize your clip production line with the YE-CM1 today.

YE-DZ8 Automatic Brass Busbar Terminal Block Machine

Overview

The UNIQUE YE-DZ8 Automatic Brass Busbar Terminal Block Machine is a high-performance, multi-functional automatic busbar processing center designed for global electrical component manufacturers. Unlike traditional single-function machines, the YE-DZ8 integrates precision cutting, high-speed drilling, automatic tapping, and chamfering into a single, seamless production cycle.

Equipped with an advanced ​Quick Die Change system​, this machine allows you to switch between different terminal block models in minutes, making it the ideal choice for factories looking to reduce labor costs and maximize throughput.

Technical Parameters

model YE-DZ8
Material Application Copper, Brass, Aluminum Busbar & Terminal Blocks
Primary Functions Cutting, Drilling, Tapping, Chamfering (Customizable)
Feeding Accuracy ±0.03 mm
Control System PLC with Wi-Fi Touch Screending, single 650mm, double 300mm, 1950mm
Power Supply 3-Phase 380V / 50Hz (8KW)
Weight / Dimension 950 KG / 1400 * 1200 * 1900 mm

Manufactures Description

Automatic Brass Busbar Terminal Block Machine

  • Integrated Multi-Process Cell​: Complete all processes—from raw material feeding to finished product—on one machine. No more moving parts between different workstations.
  • Precision & Speed​: Driven by high-performance Servo Motors and an imported ​PLC system​, the YE-DZ8 ensures positioning accuracy of ±0.03mm and a capacity of up to ​10,000 pcs per shift​.
  • Quick Model Changeover​: The intelligent design of the fixture and die system allows for rapid adjustment between various copper/aluminum busbar specifications.
  • Industrial-Grade Stability​: Featuring top-tier components from ​OMRON, Schneider, and Airtac​, ensuring 24/7 reliability in demanding factory environments.
  • Smart Operation​: User-friendly touch screen with Wi-Fi functionality for remote diagnostics and real-time production monitoring.

Why Choose UNIQUE Automation?

  • One-Stop Customization​: We don’t just sell machines; we provide solutions. We can customize the number of drilling and tapping heads based on your specific product drawings.
  • Global Export Expertise​: With products in over 50 countries, we understand the quality standards and logistics requirements of European, Indian, and SE Asian markets.
  • Proven ROI​: By replacing 3-4 manual operators with one YE-DZ8, most clients see a full return on investment within 6-12 months.

Application Scenarios

  • Electrical Switchgear Production
  • Copper Lug & Terminal Block Manufacturing
  • Power Distribution Busway Systems
  • New Energy Battery Connector Processing

Ready to Optimize Your Production Line?

Get a Custom Technical Proposal Today.

Stop letting manual processing bottlenecks limit your growth. Send us your terminal block drawings, and our sales engineers will design a customized automation solution for you.

Automatic Stainless Steel Pipe Cutting Machine

Overview

The YE-90 automatic stainless steel pipe cutting machine is a high-speed, PLC-controlled sawing solution designed for precision cutting of stainless steel, copper, and aluminum pipes and bars.

  • Dual-Servo Precision: PLC-integrated servo feeding and cutting for high-speed, micron-level accuracy.

  • Superior Finish: Advanced technology ensures a clean, damage-free end face with no surface burrs.

  • Industrial Efficiency: Engineered for stable, high-volume production with a 20-90mm cutting capacity.

Technical Parameters

Model YE-90
Cutting capacity 20mm-90mm
Spindle speeds 600/800
Power type AC
Supply voltage 380V
Power 4kw/5.5kw
Overall dimensions 1600X800X1600mm
Machine weight 1200Kg
Input flow 0.55-0.7KPa
Tolerance range within±0.05mm

Manufactures Description

YE90 Pipe Cutting Machine

Pipe Cutting Machine
  • Tailored for Bearing Enterprises: Optimized for mass-producing bearing rings and sleeves with high-speed cutting capabilities.

  • Advanced Servo Positioning: Features a state-of-the-art PLC-controlled servo system for “multi-cut per feed” efficiency.

  • Material Defect Compensation: Advanced sensors detect material irregularities (oil, rust, bending), preventing feeding errors and rebound issues to ensure zero-defect production.

  • Smart Alarms: Built-in Broken Blade Detection and No-Material Alarm systems for 24/7 unmanned monitoring.

  • Industrial-Grade Durability: Employs quenched cross-roller guides for low friction, high rigidity, and long-term mechanical stability.

Broad Material Compatibility & Processing Range

  • Multi-Material Versatility: Engineered for high-performance cutting of various metals, including stainless steel, copper, and aluminum. It is specifically optimized for high-tensile stainless steel pipes and solid bars, ensuring clean, burr-free edges.

  • Wide Cutting Capacity: The system offers a robust processing range, accommodating material diameters from 20mm to 90mm, making it an ideal solution for diverse industrial specifications.

Superior YE-Q4 Automatic Metal Sawing Cutting Machine

Overview

The YE-Q4 automatic metal sawing cutting machine can cut all kinds of stainless steel, copper, aluminum, and other metals, especially pipes.

Small pieces can be cut in bundles, and multiple pieces can be cut at one time.

Operations such as rapid clamping of the workpiece, rapid cutting of the feed knife, cutting of the cutter, and release of the clamp can be automatically controlled in sequence, and the automatic cutting operation is realized via touch-screen control. The saw blade is cut with a tungsten steel circular saw blade, and the cutting material has a smooth and burr-free section.

The automatic metal sawing cutting machine has the characteristics of simple operation, low noise, no pollution, good sawing quality, basic burr inside and outside the slit, and high production efficiency.

Technical Parameters

model YE-Q4
Sawing ability      ●    ■      ○      ┍   □       □
Sawing ability φ70mm 50×50mm φ120mm 115×115mm 110×110mm 110×50mm
Feed length (optional) Servo feeding 5mm-6m, no manual positioning required
Feed length (optional) Cylinder feeding, single 650mm, double 300mm, 1950mm
Saw blade HSSφ250mm-φ400MM (10 “-16”) standard φ350mm
Spindle revolution 29/58rpm   60/120rpm
Main motor 2p/4p 2.2kw/3.7kw bipolar two speed
Clamp type unilateral
Vise maximum clamping 150mm
Work pressure 10-35KG/CM
Standard configuration Cooling system, hydraulic system, adjustment tool
size 2200mm×1400×2200
total weight 1450KG

Manufactures Description

1. High-Torque Multi-Gear Drive System

Engineered for heavy-duty industrial cutting, the YE-Q4 features a robust multi-set gear structure. This advanced design is complemented by a synchronous belt pulley system that intelligently converts between high and low speeds. This allows for optimized torque delivery tailored to the specific hardness of different metal materials, ensuring a smooth and powerful cutting stroke every time.

2. Hydraulic Brake Spindle Control for Extended Blade Life

To ensure maximum precision and cost-efficiency, the head spindle is integrated with a high-response hydraulic brake. This system meticulously regulates the saw blade, maintaining a consistently sharp cutting state. By preventing blade vibration and “boring” during the sawing process, it significantly reduces tool wear and prevents accidental damage, saving you money on replacement parts and downtime.

3. Exceptional Material Versatility & High-Output Cutting Engineered for superior performance, the YE-Q4 automatic metal sawing cutting machine seamlessly processes a wide range of metals, including stainless steel, copper, and aluminum, with specialized precision for various pipe profiles. To maximize your production efficiency, it supports high-density bundle cutting, enabling the simultaneous processing of multiple workpieces in a single cycle to drastically increase your daily throughput.

FAQ

Q1: What types of materials can the YE-Q4 metal sawing machine cut?

The YE-Q4 is a versatile industrial solution capable of cutting various metals, including stainless steel, copper, aluminum, and other alloy materials. It is specifically optimized for high-precision cutting of various metal pipes and profiles.

Q2: Does the machine support high-volume production for small workpieces?

Yes, the YE-Q4 is designed for high production efficiency. It features a bundle cutting capability, allowing multiple small pieces to be clamped and cut simultaneously in a single cycle, significantly increasing your daily output.

Q3: How does the automation system work on this machine?

The YE-Q4 integrates a fully automatic sequence controlled via an intuitive touch screen interface. The system automatically manages the entire process: rapid workpiece clamping, high-speed blade feeding, precision sawing, and clamp release. This ensures consistent quality with minimal manual intervention.

Q4: What is the quality of the cutting surface?

The machine utilizes a professional tungsten steel circular saw blade for the cutting process. This results in an ultra-smooth, burr-free section on both the inside and outside of the slit, often eliminating the need for secondary deburring or finishing.

Q5: Is the YE-Q4 suitable for a standard factory environment?

Absolutely. The machine is engineered with the characteristics of simple operation, low noise, and zero pollution. It is an ideal choice for factories looking to improve their working environment while maintaining high sawing quality and efficiency.

For subsequent processing of copper terminals, check out our Automatic Terminal Lug Brazing Machine.

Automatic Single Grain Ferrules Crimping Machine Wire Stripping And Tubular Pre-insulated Terminal Crimping Machine

Overview

Note: In the case of the same terminal specifications but different plastic shells, the fixture should be adjusted according to the plastic shell of the client terminal.

 

High capacity: spinning peeling, twisting, piercing and crimping in 2.5 seconds (1000-1300pcs/ hour).

Technical Parameters

Crimp range: 0.3 square to 4 square. The maximum crimping length is 12mm.

 

Never backfilament: there is no backfilament phenomenon in crimped products.

 

Crimping shape: quadrilateral (square)/hexagon (circle)

 

Peeling length: The shortest peeling range of sheath line is 40mm.

 

Crimp range: 0.5 square to 4 square. Maximum crimping length 12mm.

Manufactures Description

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Application: complete sets of distribution cabinet secondary wire, signal harness, operating mechanism, switch distribution, home appliance harness, new energy harness, industrial control automation, automotive harness processing, LED harness, etc…

device layout

control mode: Touch screen with programmable controller, Ming Zhi driver

Drive mode: motor/imported ball screw

Rotary cutting blade: 2 pieces, material: imported tungsten steel

Clamping device: motor driven, clamping force program control

Crimping device: motor drive, crimping strength program control

Automatic CAT6 Keystone Jack Machine

Overview

A single machine can autonomously complete the assembly of product metal or plastic parts: Automatic feeding, automatic transmission, automatic assembly, automatic flow into other stations (If there is a minor problem with the machine next to it, the speed of the entire line will not be affected).

  • Every product can be tested 100% individually
  • Visual inspection – EV Smart Camera System
  • Each product has a unique code, which can be connected to the MOS system
  • The outer shell can be selected in a variety of ways with strong versatility if the inner core is the same
  • Laser lettering
  • No soldering

Technical Parameters

Name Keystone Jack
Model CAT6
Function position Automatic assembly
automatic packaging
automatic labeling
automatic assembly to the patch panel
Machine length 13 meters
Efficiency 20pieces/min
Warranty One-year
After sales Service lifetime maintenance, and remote assistance are all available

Manufactures Description

P1010154

Intelligent Vision Inspection Solution Provider

  • The machine has high stability and performance. It also has a 100% success rate.
  • Machine testing functions include: Electrical test, CCD visual test, acrylic test, etc.
  • Machine configuration wiring diagram and wearing parts.
  • We take great care to precision-process our spare parts, with an accuracy of 0.05 for ordinary parts and 0.01 for high-precision parts.
  • We inspect all machine parts, test products for internal performance, and carry out destructive experiments.
  • Machines have coherence, continuity, coordination, and stability.
  • We have provided automation solutions for the following customers: Chaolian, Yizhou and TP-LINK.
  • Online 3D Laser Inspection System
  • New Visionet Series Intelligent Vision Processing System
  • EV Smart Camera System
  • Laser Displacement Sensor
  • Optical Fiber Amplifier
  • Mechanical Arm

Multi-machine collaborative operation to complete the final assembly of all metal parts or plastic parts of the product and semi-finished products: Automatic feeding, automatic assembly, automatic unloading, and other processes are all available.

Flexible material conveying methods. The vibrating plate and belt feeding are mainly selected flexibly according to the customer’s production capacity and product assembly process, ensuring the efficiency and quality of the product.

High-precision customized molds can meet product assembly and processing procedures, such as clamping, cutting, inserting, embedding, riveting, locking, sealing and other assembly operations and ensure processing accuracy.

The product testing function is integrated into the automatic assembly equipment, and the related product counting and packaging functions can also be integrated into the product unloading process, thereby strengthening the equipment function.

The product test function integrates automatic assembly equipment and includes the following test contents: electrical test, acrylic test, CCD visual test, etc.

busbar terminal

Copper Brazing Alloys

Overview

The main materials of Phosphorus-Copper brazing alloy are copper and phosphorus, it has the characteristics of easy flow, low cost, and good welding effect.

Don’t need to use flux when brazing copper and silver objects, the joints have good strength.

Technical Parameters

Chemical Compositions(%) Melt Temperature ℃ Advantages and usage
Cu P Sn The other Melting Point Recommend Welding Temperature
Margin 6.3-6.8 / / 710-790 730-840 Low cost, low melting point, good fluidity, suitable for brazing motor manufacturing and electrical appliances, copper and copper alloy in air conditioning pipe fittings.
Norms sqmm Shape Element Alloy Components Operating Temperature Length (mm) Thickness (mm)
0.1-5.0 Stick Cu P Ag-Cu 760 ℃ Depend on your requirement

Manufactures Description

BRAZING WIRE

Copper-phosphorus brazing alloys are used to connect copper to copper in HVAC/R applications, as well as in industries that use electrical conductors.

Copper, silver brazing without flux, which is suitable for air conditioning, refrigerator, evaporator, heat exchanger, water heaters, and other copper alloy brazing.

Brazing, or braze welding, is a metal-joining process. During this process, a filler metal is heated above the melting point, then distributed by capillary action between two or more close-fitting parts. It can braze a joint or fill a hole.

Brazing wire is a common brazing filler metal.

braze terminal

Cable Tie Water Inject Vacuum Sealing Packing Machine

Overview

Cable tie water inject vacuum sealing packing machine vacuums the packing bag by mechanical principle, and adjusts the rated time of vacuuming.

Technical Parameters

Type Sealing machine
Power 500 W
Condition new
Packaging material plastic
Driven type electric
Voltage 220V
Automatic grade automatic
Application commodity
Packaging type water inject and sealing
Weight 150
Dimension(L*W*H) 700*580*910

Manufactures Description

Cable Tie Water Inject Vacuum Sealing Packing Machine
  • For the bags, special vacuum bags need to be used, bags are not allowed to have vents and damage.
  • The purpose of a vacuum seal is to extend the shelf life and storage life of the product and keep the product soft and wet.
  • The packing machine has many advantages, such as, saving labor time, reducing processing steps, and reducing freight costs for the factory.

 

Operational Procedure for machine:

  • Vacuum-pumping
  • Injection Water
  • Heating Seal
  • Cooling
Cable Tie Water Inject Vacuum Sealing Packing Machine

YE-1802 Automatic Wire Crimping And Sleeve Inserting Machine (Double-Crimping)

Overview

Equipped with computer control, the Automatic Wire Crimping and Insert Sleeve Machine is designed with an ultra-high definition vision system, which can realize real-time image display of products, screening, and warning of defective products.

A variety of configuration possibilities allow processing of various applications using AWG#30–AWG#18 wire sizes.

  • Precision Control: Servo-driven ball screw achieving 0.01mm accuracy.

  • Smart Inspection: UHD vision system + CCD terminal shape detection for zero-defect manufacturing.

  • Material Versatility: Processes AWG#30–AWG#18 wires with 8-color selection and customizable lengths.

  • Modular Quick-Change: Rapid-replacement mechanism for different rubber shell PIN distances to boost OEE (Overall Equipment Effectiveness).

  • Data-Driven QA: Automatic terminal pull-force testing with digital curve reporting and analysis.

Technical Parameters

Model: YE-1802 Automatic Wire Crimping and Insert Sleeve Machine(Double-Crimping)
Power: AC 220V  50/60 Hz single-phase
Detection: stripping visual inspection, terminal visual inspection, terminal pressure detection, assembly stripping tension detection
Applicable wire: AWG#30 – AWG#18
Processing length: 100-1000mm
Stripping length: Front end 1.0-7mm, back end 1.0-8.5mm
Crimping force: 10KN ( 1000kg )
Applicable glue casing size: Below W58 * D20 * H15
Stripping style: Positive and negative screw
Production Capacity: L=100mm, 1800-2200 pcs/h
Air Pressure: 0.5-0.7MPA
Size: L2145 * W1530 * H1370(mm)
Weight: 900KG

Manufactures Description

YE-1802 Automatic Wire Crimping and Insert Sleeve Machine(Double-Crimping)

Optimize your wire processing with the YE-1802 Automatic Wire Crimping and Insert Sleeve Machine (Double-Crimping). Engineered with a sophisticated computer-based monitoring system, this machine provides fully automated terminal crimping, sleeve insertion, and defective product rejection. By replacing manual processes with high-speed automation, the YE-1802 delivers superior product quality, massive labor savings, and a streamlined manufacturing workflow.

Various configuration possibilities allow you to handle a variety of applications, such as cutting, stripping, crimping, sealing, twisting, tinning, and inserting sleeves.

 

Feature Range / Capacity
Processing Functions Cutting, Stripping, Crimping, Sealing, Twisting, Tinning, Sleeve Insertion
Wire Size Range AWG#30 – AWG#18
Cutting Length 100mm – 1000mm (Optional customization available)
Stripping Length Front: 1.0–7mm
Sleeve/Housing Size Up to W58 * D20 * H15 mm
Crimping Force 10KN (1000 kg)
YE-1802 Automatic Wire Crimping and Insert Sleeve Machine(Double-Crimping)

Comprehensive Applications & Industries

YE-1802 Automatic Wire Crimping and Insert Sleeve Machine(Double-Crimping)

The advanced capabilities of the Automatic Wire Crimping and Insert Sleeve Machine make it an indispensable asset across high-tech manufacturing sectors:

  • Automotive Wire Harnesses: Processing precision cables for engine control units, sensors, and in-cabin electronics where reliability is critical.

  • Consumer Electronics & Appliances: High-volume production of internal wiring for white goods, HVAC systems, and smart home devices.

  • Telecommunications: Manufacturing flawless data cables and communication lines that require exact stripping depths and secure terminal connections.

  • Medical Equipment: Producing defect-free micro-wiring harnesses for diagnostic machines and life-support systems.

Connect instantly with our technical sales team.

YE-02 Automatic Wire Crimping Machine(Double-Crimping)

Overview

Equipped with full servo control, the YE-02 automatic wire crimping machine(Double-Crimping) features positive and negative pressure processing, interval pressure, and half stripping functions.

Various configuration possibilities allow for a variety of applications with OD ranging from 0.8 to 2.5 mm.

Technical Parameters

Model: YE-02 Automatic Electronic Wire Laying Crimping Machine(Double-Crimping)
Power: AC 220V  50/60 Hz single-phase
Cutting line length: 60mm – 1000mm (Lengthening can be customized)
Stripping length: 0.5mm – 8mm
Fork length: A minimum of 25 mm
Wire type: 2468 wire, 1007,20080, halogen free wire
The biggest line width: 26mm
Maximum number of pins in a row: 20P
Wire diameter OD: 0.8mm – 2.5mm
Capacity: 18000 pcs terminal lug/H(12P)
working pressure: 4 – 6kgf(Clean, dry air)
working voltage: 220V 50Hz
rated power: 2800W
Weight: About 620KG

Manufactures Description

YE-02 Automatic Wire Crimping Machine(Double-Crimping)

An optimal combination of proven state-of-the-art components leads to outstanding production rates.

  • Full servo control: It can greatly reduce the number of cylinders, and improve the stability of the equipment.
  • Improved stripping structure: Make the pressure extremely stable, as small as OD0.8, as large as 2.5, soft row line 20080, Samsung halogen-free line can be pressed out.
  • One machine has multi-purposes: It can cut wire, play end row wire, and electronic wire.
  • One out of two: Corresponding to the number of PIN-less lines, can one out of two, greatly improve production capacity.
  • Functional maturation: Support positive and negative pressure processing, interval pressure, and half stripping.
  • Data archiving function: You can archive cable data and replace all data with one click when replacing a cable.
  • Convenient debugging: The length of the bifurcation, the length of the cutting line, the length, and the depth of the peeling can be set using the touch screen.

The YE-02 automatic wire crimping machine(Double-Crimping) is a fully automatic crimping machine with a touch operation panel.

With the data archiving function, the related data of the cable can be archived. When replacing cables, all data can be replaced with one click, which further reduces the setting time.

Various configuration possibilities allow you to handle a variety of applications, such as cutting, stripping, bifurcating, and crimping.

  • Cutting line: Cutting line length ranges from 60mm to 1000mm, lengthening can be customized.
  • Stripping: The stripping length ranges from 0.5mm to 8mm.
  • Bifurcating: The shortest length of bifurcation is 25mm.
  • Crimping: Available crimping wire types are 2468 wire, 1007, 20080, and halogen-free wire.
YE-02 Automatic Wire Crimping Machine(Double-Crimping)

Terminal Lug Stamping Die-Premium Progressive Tooling for 50M+ Strokes Lifespan

Overview

The Terminal Lug Stamping Die is a highly engineered progressive tooling solution designed for the continuous, high-speed mass production of metal terminal lugs, connectors, and electrical contacts. In the highly competitive hardware and electrical component manufacturing sectors, the quality of your finished terminal relies entirely on the precision of your stamping die.

Engineered to operate seamlessly with high-speed punch presses, this continuous progressive die performs multiple operations—such as piercing, bending, coining, and blanking—in a single, rapid stroke sequence. By utilizing premium-grade tungsten carbide and advanced wire-cut EDM technologies, our Terminal Lug Stamping Die guarantees 100% dimensional accuracy and extremely long service life, meeting the strict tolerances required by progressive stamping standards worldwide. It is the ultimate solution to reduce scrap rates and lower the cost-per-part in high-volume production.

Technical Parameters

Application custom terminal lug stamping die
Die life 200 Million
Blade life > 2 Million
Stamping speed 300 strokes/ min
Die structure Two-plate, four guide pillar
Die base material SKD11
Plate material Cr12

Manufactures Description

Terminal Lug Stamping Die

However, due to the heat generated by friction during cutting and forming, stamping parts often exit the die very hot.

  • Progressive, single hit, short-run, compound dies, and more.
  • Stamping operations include blanking, bending, forming, coining, lancing, extruding, etc.
  • Tool Steel and Carbide Dies.
  • All dies are specially tailored to your project.

We customize stamping die according to the customer’s requirement.

Terminal lug stamping die is one of the types of stamping die we accept custom.

  • Aluminum Stamping
  • Automotive Stamping
  • Fourslide Stamping
  • Metal Stamping
  • Progressive Die Stamping
  • Long Run, High-Speed Stamping
  • Stainless Steel Stamping

 

Terminal Lug Stamping Die

Key Features

  • Ultra-Precision Manufacturing: Machined using top-tier Japanese and Swiss CNC and EDM wire-cutting equipment, ensuring a manufacturing tolerance of up to ±0.002mm. This guarantees perfectly identical terminals with zero burrs.

  • Extended Tooling Lifespan: The core punches and die inserts are made from premium Tungsten Steel (Carbide) and ASP23/SKD11 high-speed steel. A single die can withstand up to 50 to 100 million strokes before requiring major maintenance.

  • High-Speed Continuous Production: Optimized for high-speed mechanical and pneumatic punch presses, capable of stable operations at speeds ranging from 200 to 800+ strokes per minute (SPM), depending on terminal complexity.

  • Modular Insert Design: Features a smart, modular design for the die inserts. If a specific punch wears out, operators can quickly replace the individual carbide insert without disassembling the entire die set, minimizing downtime.
  • Superior Material Yield: Our engineering team optimizes the strip layout to minimize scrap material, ensuring you get the maximum number of terminal lugs out of every copper or brass coil, directly improving your ROI.

  • Full Customization: We do not offer “off-the-shelf” dies. Every stamping die is 100% custom-designed based on your specific 2D/3D terminal drawings, ensuring perfect compatibility with your existing punch press machines.

Comprehensive Applications & Industries

  • Our Terminal Lug Stamping Dies are trusted by top-tier manufacturers across multiple demanding industries:

    • Automotive Electronics: Progressive stamping of heavy-duty battery terminals, sensor pins, and wire harness connectors.

    • Consumer Appliances: High-volume output of power cord terminals (ring/spade) for air conditioners, refrigerators, and washing machines.

    • New Energy & Power: Thick-plate stamping for solar panel connectors and electrical distribution switchgear components.

Why Partner With Us?

    • Decades of Tooling Expertise: We possess over 20 years of deep expertise in designing complex progressive dies for electrical contacts.

    • Global Engineering Support: We provide comprehensive 2D/3D assembly drawings, maintenance guides, and 24/7 technical support.

Start Your High-Volume Production with Precision Tooling!

Contact our engineering team for pricing and lead times.