High-Precision Automatic Glass Turntable Optical Inspection Machine

Overview

In modern precision component manufacturing, relying on manual visual inspection or traditional contact gauges presents severe challenges, including low efficiency, subjective error, and high missed-detection rates. Minor surface scratches, material shortages, dimensional deviations, or foreign object contamination can lead to costly product returns and brand damage.

This high-performance Automatic Glass Turntable Optical Inspection Machine is engineered to solve quality control bottlenecks in high-volume production. Equipped with a high-transparency glass turntable, multi-station high-resolution CCD industrial cameras, and specialized LED illumination, the system performs high-speed 360-degree imaging. Powered by intelligent visual processing software, it accurately detects dimensional tolerances, thread defects, and surface flaws, using automated pneumatic sorters to segregate defective parts and optimize yield rates.

Machine Description

Automatic Glass Turntable Optical Inspection Machine

Glass Turntable Optical Inspection Machine

Multi-Camera Industrial CCD System:Configured with a multi-station high-resolution CCD array to capture top, side, bottom, and internal geometries simultaneously, effortlessly tackling complex part shapes.

Tailored Multi-Angle LED Illumination:Features ring, coaxial, and backlight options for different materials. Perfectly highlights crisp, high-contrast defect details on both reflective metals and transparent plastics.

High-Transparency Precision Glass Turntable:Built with a wear-resistant optical glass turntable that prevents component scratches while providing optimal light transmission for bottom-side camera imaging.

Gentle Feeding & Scratch-Free Transport:Components are aligned via a vibratory feeder and laid flat on the turntable without mechanical grippers, completely preventing secondary deformation or collision marks.

Intelligent Vision Software & Quick Setup:Proprietary imaging software enables visual parameter adjustments and tolerance threshold settings, offering one-touch model switching to minimize batch changeover downtime.

Digital Quality Traceability & Reporting:Generates real-time metrics on yield rates, defect categories, and output volume, creating digital inspection reports to support smart factory quality control.

Microsecond Pneumatic Rejection System:Executes real-time pixel calculations to trigger microsecond-level air jets, instantly diverting defective parts into NG bins with zero response lag.

100% Anti-Mixing & Quality Assurance:Directs compliant and rejected parts into dedicated channels, eliminating manual sorting oversights and cross-contamination risks to secure 100% batch quality.

How It Works

Automated Visual Inspection Machine

Multi-Camera Industrial CCD System:Configured with a multi-station high-resolution CCD array to capture top, side, bottom, and internal geometries simultaneously, effortlessly tackling complex part shapes.

Tailored Multi-Angle LED Illumination:Features ring, coaxial, and backlight options for different materials. Perfectly highlights crisp, high-contrast defect details on both reflective metals and transparent plastics.

High-Transparency Precision Glass Turntable:Built with a wear-resistant optical glass turntable that prevents component scratches while providing optimal light transmission for bottom-side camera imaging.

Gentle Feeding & Scratch-Free Transport:Components are aligned via a vibratory feeder and laid flat on the turntable without mechanical grippers, completely preventing secondary deformation or collision marks.

Why Choose UNIQUE Automation?

Bespoke Optical & Vision Solutions: Send us physical samples, and our engineering team will customize the precise lighting, camera setups, and vision algorithms specifically for your components.

Industrial-Grade Core Components: Every Automatic Glass Turntable Optical Inspection Machine integrates high-resolution industrial CCD cameras and wear-resistant optical glass built for continuous 24/7 high-speed operation.

Scalable Modular Architecture: Start with single-camera dimension checks and seamlessly add CCD stations as your quality standards or product lines expand.

Global Technical Support: We offer step-by-step video setup guides and quick-response online engineering support to keep your inspection line running without downtime.

FAQ

1. What is a High-Precision Automatic Glass Turntable Optical Inspection Machine?

It is an automated visual inspection system that uses a transparent glass turntable, industrial cameras, lighting, and image-processing software to inspect products for dimensional and appearance defects at high speed.

2. What products can the glass turntable inspection machine inspect?

The machine can be customized for small precision parts such as metal components, terminals, fasteners, electronic parts, plastic components, stamped parts, machined parts, and other products suitable for automatic visual inspection.

3. What defects can the machine detect?

Depending on the product and vision configuration, the system can inspect defects such as scratches, cracks, burrs, deformation, missing features, incorrect dimensions, surface damage, holes, threads, and other appearance or structural defects.

4. Why does the machine use a glass turntable?

The transparent glass turntable allows cameras and lighting systems to inspect the product from multiple directions, including the bottom surface, while maintaining continuous high-speed product movement.

5. Can the machine inspect product dimensions?

Yes. The vision system can be configured to inspect dimensions such as diameter, length, width, hole position, spacing, contour, and other measurable features according to the customer’s inspection requirements.

6. What inspection accuracy can the machine achieve?

Inspection accuracy depends on the product size, camera resolution, lens, lighting, inspection area, and required tolerance. YQUNIQUE evaluates the customer’s drawings and samples before confirming the achievable inspection accuracy.

7. What is the inspection speed of the machine?

Inspection speed depends on product size, feeding method, number of inspection items, camera quantity, and required accuracy. The system can be customized according to the customer’s target production capacity.

8. Can the machine automatically reject defective products?

Yes. The inspection system can automatically classify inspection results and separate qualified and defective products through an automatic rejection mechanism.

9. Can multiple cameras be installed on the machine?

Yes. Multiple industrial cameras can be configured to inspect the top, bottom, side, profile, or specific features of the product according to the inspection requirements.

10. Can the machine be customized for our product?

Yes. YQUNIQUE can customize the feeding system, glass turntable size, camera configuration, lighting system, inspection program, rejection system, and machine layout based on the customer’s product and inspection requirements.

Break your quality inspection bottleneck today! Contact us for factory-direct pricing!

Ready to eliminate quality bottlenecks and boost your yield rates? Send us your component samples today for a free visual test, custom optical setup, and exclusive factory-direct pricing!

YE-DZ8 Brass Current Terminal Block Machine

Overview

The YQUNIQUE YE-DZ8 Brass Current Terminal Block Machine is a high-performance, multi-function automatic busbar processing machine designed for global electrical component manufacturers. Unlike traditional single-function machines, the YE-DZ8 integrates precision cutting, high-speed drilling, automatic tapping, and chamfering into a single, automated production process.

Equipped with an advanced ​Quick Die Change system​, this machine allows you to switch between different terminal block models in minutes, making it the ideal choice for factories looking to reduce labor costs and maximize throughput.

Technical Parameters

model YE-DZ8
Material Application Copper, Brass, Aluminum Busbar & Terminal Blocks
Primary Functions Cutting, Drilling, Tapping, Chamfering (Customizable)
Feeding Accuracy ±0.03 mm
Control System PLC with Wi-Fi Touchscreen, single 650 mm, double 300 mm, 1950 mm
Power Supply 3-Phase 380 V / 50Hz (8 KW)
Weight / Dimension 950 KG / 1400 * 1200 * 1900 mm

Machine Description

Automatic Brass Busbar Terminal Block Machine

YE-DZ8 automatic brass terminal block machine with enclosed cabinet and control panel
Close-up of a milling cutter machining a brass component
  • ​Integrated Multi-Process Cell​: Complete all processes—from raw material feeding to finished product—on one machine. No more moving parts between different workstations.
  • ​Precision & Speed​: Driven by high-performance Servo Motors and an imported ​PLC system​, the YE-DZ8 ensures positioning accuracy of ±0.03mm and a capacity of up to ​10,000 pcs per shift​.
  • ​Quick Model Changeover​: The intelligent design of the fixture and die system allows for rapid adjustment between various copper/aluminum busbar specifications.
  • ​Industrial-Grade Stability​: Featuring top-tier components from ​OMRON, Schneider, and Airtac​, ensuring 24/7 reliability in demanding factory environments.
  • ​Smart Operation​: User-friendly touch screen with Wi-Fi functionality for remote diagnostics and real-time production monitoring.
Collage of copper and brass tubes and rectangular metal bars for cutting

Why Choose UNIQUE Automation?

  • ​One-Stop Customization​: We don’t just sell machines; we provide solutions. We can customize the number of drilling and tapping heads based on your specific product drawings.
  • ​Global Export Expertise​: With products in over 50 countries, we understand the quality standards and logistics requirements of European, Indian, and SE Asian markets.
  • ​Proven ROI​: By replacing 3-4 manual operators with one YE-DZ8, most clients see a full return on investment within 6-12 months.
Rotary indexing table and machining stations inside the YE-DZ8 terminal block machine

Application Scenarios

Electrical Switchgear Production

Copper Lug & Terminal Block Manufacturing

Power Distribution Busway Systems

New Energy Battery Connector Processing

FAQ

1. What materials can this machine process?

The YE-DZ8 is designed to process copper, brass, and aluminum busbars. It is suitable for manufacturing terminal blocks, electrical connectors, and other conductive components.

2. What functions can this machine perform?

The machine integrates cutting, drilling, tapping, and chamfering into one automatic production process, improving production efficiency and reducing labor costs.

3. What products can this machine manufacture?

It is suitable for manufacturing brass terminal blocks, copper busbars, electrical connectors, grounding terminals, and customized conductive components.

4. Can the machine be customized?

Yes. YQUNIQUE can customize the tooling, fixtures, processing stations, and machine configuration according to your product drawings and production requirements.

5. What information is required for quotation?

Please provide your product drawings, material type, dimensions, hole specifications, thread requirements, and production capacity so we can recommend the most suitable solution.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for testing. We will evaluate the workpiece and recommend the best processing solution.

7. What is the machining accuracy?

The machine provides positioning accuracy of up to ±0.03 mm, ensuring stable and consistent machining quality.

8. What industries is this machine suitable for?

It is widely used in electrical equipment manufacturing, switchgear production, power distribution systems, terminal block manufacturing, and new energy industries.

9. How long is the lead time?

The lead time depends on the machine configuration and customization requirements. We will confirm the delivery schedule after the technical solution is finalized.

10. Does YQUNIQUE provide overseas installation and after-sales support?

Yes. YQUNIQUE provides remote technical support, operation training, spare parts supply, and overseas installation services when required.

Ready to Optimize Your Production Line?

Stop letting manual processing bottlenecks limit your growth. Send us your terminal block drawings, and our sales engineers will design a customized automation solution for you.

YE-DZ8 Automatic Brass Wire Terminal Connectors Machine

Overview

The YQUNIQUE YE-DZ8 Automatic Brass Wire Terminal Connectors Machine is a high-performance, multi-functional automatic busbar processing center designed for global electrical component manufacturers. Unlike traditional single-function machines, the Automatic Brass Wire Terminal Connectors Machine integrates precision cutting, high-speed drilling, automatic tapping, and chamfering into a single, seamless production cycle.

Equipped with an advanced ​Quick Die Change system​, this machine allows you to switch between different terminal block models in minutes, making it the ideal choice for factories looking to reduce labor costs and maximize throughput.

Technical Parameters

model YE-DZ8
Material Application Copper, Brass, Aluminum Busbar & Terminal Blocks
Primary Functions Cutting, Drilling, Tapping, Chamfering (Customizable)
Feeding Accuracy ±0.03 mm
Control System PLC with Wi-Fi Touchscreen, single 650 mm, double 300 mm, 1950 mm
Power Supply 3-Phase 380 V / 50 Hz (8 KW)
Weight / Dimension 950 KG / 1400 * 1200 * 1900 mm

Machine Description

Automatic Brass Busbar Terminal Block Machine

YE-DZ8 automatic brass terminal block machine with enclosed cabinet and control panel
Close-up of a milling cutter machining a brass component
  • ​Integrated Multi-Process Cell​: Complete all processes—from raw material feeding to finished product—on one machine. No more moving parts between different workstations.
  • ​Precision & Speed​: Driven by high-performance Servo Motors and an imported ​PLC system​, the Automatic Brass Wire Terminal Connectors Machine ensures positioning accuracy of ±0.03mm and a capacity of up to ​10,000 pcs per shift​.
  • ​Quick Model Changeover​: The intelligent design of the fixture and die system allows for rapid adjustment between various copper/aluminum busbar specifications.
  • ​Industrial-Grade Stability​: Featuring top-tier components from ​OMRON, Schneider, and Airtac​, ensuring 24/7 reliability in demanding factory environments.
  • ​Smart Operation​: User-friendly touch screen with Wi-Fi functionality for remote diagnostics and real-time production monitoring.
Collage of copper and brass tubes and rectangular metal bars for cutting

Why Choose YQUNIQUE Automation?

  • ​One-Stop Customization​: We don’t just sell machines; we provide solutions. We can customize the number of drilling and tapping heads based on your specific product drawings.
  • ​Global Export Expertise​: With products in over 50 countries, we understand the quality standards and logistics requirements of European, Indian, and SE Asian markets.
  • ​Proven ROI​: By replacing 3-4 manual operators with one YE-DZ8, most clients see a full return on investment within 6-12 months.
Rotary indexing table and machining stations inside the YE-DZ8 terminal block machine

Application Scenarios

Electrical Switchgear Production

Copper Lug & Terminal Block Manufacturing

Power Distribution Busway Systems

New Energy Battery Connector Processing

Ready to Optimize Your Production Line?

Stop letting manual processing bottlenecks limit your growth. Send us your terminal block drawings, and our sales engineers will design a customized automation solution for you.

Ready to Optimize Your Production Line?

Stop letting manual processing bottlenecks limit your growth. Send us your terminal block drawings, and our sales engineers will design a customized automation solution for you.

FAQ

1. What materials can the Brass Busbar Terminal Block Machine process?

The machine is designed to process brass, copper, and aluminum busbars for manufacturing terminal blocks, neutral bars, grounding bars, and other electrical conductive components.

2. What operations can this machine perform?

The machine integrates cutting, drilling, tapping, chamfering, and other customized processes into one automated production cycle, significantly improving production efficiency.

3. What products can this machine manufacture?

It is suitable for producing brass terminal blocks, copper busbars, neutral links, grounding bars, electrical connectors, and customized conductive components.

4. Can the machine be customized?

Yes. YQUNIQUE can customize the tooling, fixtures, processing stations, and machine configuration according to your drawings, materials, and production requirements.

5. What information is required for a quotation?

Please provide product drawings, material type, dimensions, hole specifications, thread requirements, and expected production capacity so we can recommend the most suitable solution.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples or technical drawings for evaluation and machining tests before placing an order.

7. What industries is this machine suitable for?

The machine is widely used in terminal block manufacturing, electrical switchgear, panel board production, power distribution systems, and renewable energy equipment.

8. Does the machine support different terminal block sizes?

Yes. The machine supports quick tooling change and can process different terminal block sizes and specifications with customized fixtures.

9. How long is the lead time?

The lead time depends on the machine configuration and customization requirements. The delivery schedule will be confirmed after the technical solution is finalized.

10. Does YQUNIQUE provide overseas installation and after-sales support?

Yes. YQUNIQUE provides remote technical support, operator training, spare parts supply, and overseas installation and commissioning services when required.

YE-DZ8 Brass Energy Meter Connector Machine

Overview

The YQUNIQUE YE-DZ8 Brass Energy Meter Connector Machine is a high-performance, multi-functional automatic busbar processing center designed for global electrical component manufacturers. Unlike traditional single-function machines, the Brass Energy Meter Connector Machine integrates precision cutting, high-speed drilling, automatic tapping, and chamfering into a single, seamless production cycle.

Equipped with an advanced ​Quick Die Change system​, this machine allows you to switch between different terminal block models in minutes, making it the ideal choice for factories looking to reduce labor costs and maximize throughput.

Technical Parameters

model YE-DZ8
Material Application Copper, Brass, Aluminum Busbar & Terminal Blocks
Primary Functions Cutting, Drilling, Tapping, Chamfering (Customizable)
Feeding Accuracy ±0.03 mm
Control System PLC with Wi-Fi Touchscreen, single 650 mm, double 300 mm, 1950 mm
Power Supply 3-Phase 380 V / 50 Hz (8 KW)
Weight / Dimension 950 KG / 1400 * 1200 * 1900 mm

Machine Description

Automatic Brass Busbar Terminal Block Machine

YE-DZ8 automatic brass terminal block machine with enclosed cabinet and control panel
Close-up of a milling cutter machining a brass component
  • ​Integrated Multi-Process Cell​: Complete all processes—from raw material feeding to finished product—on one machine. No more moving parts between different workstations.
  • ​Precision & Speed​: Driven by high-performance Servo Motors and an imported ​PLC system​, the Brass Energy Meter Connector Machine ensures positioning accuracy of ±0.03mm and a capacity of up to ​10,000 pcs per shift​.
  • ​Quick Model Changeover​: The intelligent design of the fixture and die system allows for rapid adjustment between various copper/aluminum busbar specifications.
  • ​Industrial-Grade Stability​: Featuring top-tier components from ​OMRON, Schneider, and Airtac​, ensuring 24/7 reliability in demanding factory environments.
  • ​Smart Operation​: User-friendly touch screen with Wi-Fi functionality for remote diagnostics and real-time production monitoring.
Collage of copper and brass tubes and rectangular metal bars for cutting

Why Choose UNIQUE Automation?

  • ​One-Stop Customization​: We don’t just sell machines; we provide solutions. We can customize the number of drilling and tapping heads based on your specific product drawings.
  • ​Global Export Expertise​: With products in over 50 countries, we understand the quality standards and logistics requirements of European, Indian, and SE Asian markets.
  • ​Proven ROI​: By replacing 3-4 manual operators with one YE-DZ8, most clients see a full return on investment within 6-12 months.
Rotary indexing table and machining stations inside the YE-DZ8 terminal block machine

Application Scenarios

Electrical Switchgear Production

Copper Lug & Terminal Block Manufacturing

Power Distribution Busway Systems

New Energy Battery Connector Processing

Ready to Optimize Your Production Line?

Stop letting manual processing bottlenecks limit your growth. Send us your terminal block drawings, and our sales engineers will design a customized automation solution for you.

Ready to Optimize Your Production Line?

Stop letting manual processing bottlenecks limit your growth. Send us your terminal block drawings, and our sales engineers will design a customized automation solution for you.

FAQ

1. What materials can this machine process?

The YE-DZ8 is designed to process copper, brass, and aluminum busbars. It is suitable for manufacturing terminal blocks, electrical connectors, and other conductive components.

2. What functions can this machine perform?

The machine integrates cutting, drilling, tapping, and chamfering into one automatic production process, improving production efficiency and reducing labor costs.

3. What products can this machine manufacture?

It is suitable for manufacturing brass terminal blocks, copper busbars, electrical connectors, grounding terminals, and customized conductive components.

4. Can the machine be customized?

Yes. YQUNIQUE can customize the tooling, fixtures, processing stations, and machine configuration according to your product drawings and production requirements.

5. What information is required for quotation?

Please provide your product drawings, material type, dimensions, hole specifications, thread requirements, and production capacity so we can recommend the most suitable solution.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for testing. We will evaluate the workpiece and recommend the best processing solution.

7. What is the machining accuracy?

The machine provides positioning accuracy of up to ±0.03 mm, ensuring stable and consistent machining quality.

8. What industries is this machine suitable for?

It is widely used in electrical equipment manufacturing, switchgear production, power distribution systems, terminal block manufacturing, and new energy industries.

9. How long is the lead time?

The lead time depends on the machine configuration and customization requirements. We will confirm the delivery schedule after the technical solution is finalized.

10. Does YQUNIQUE provide overseas installation and after-sales support?

Yes. YQUNIQUE provides remote technical support, operation training, spare parts supply, and overseas installation services when required.

YE-DZ8 Non Ferrous Brass Terminal Block Machine

Overview

The YQUNIQUE YE-DZ8 Non Ferrous Brass Terminal Block Machine is a high-performance, multi-functional automatic busbar processing center designed for global electrical component manufacturers. Unlike traditional single-function machines, the Non Ferrous Brass Terminal Block Machine integrates precision cutting, high-speed drilling, automatic tapping, and chamfering into a single, seamless production cycle.

Equipped with an advanced ​Quick Die Change system​, this machine allows you to switch between different terminal block models in minutes, making it the ideal choice for factories looking to reduce labor costs and maximize throughput.

Technical Parameters

model YE-DZ8
Material Application Copper, Brass, Aluminum Busbar & Terminal Blocks
Primary Functions Cutting, Drilling, Tapping, Chamfering (Customizable)
Feeding Accuracy ±0.03 mm
Control System PLC with Wi-Fi Touchscreen, single 650 mm, double 300 mm, 1950 mm
Power Supply 3-Phase 380 V / 50 Hz (8 KW)
Weight / Dimension 950 KG / 1400 * 1200 * 1900 mm

Manufactures Description

Automatic Brass Busbar Terminal Block Machine

YE-DZ8 automatic brass terminal block machine with enclosed cabinet and control panel
Close-up of a milling cutter machining a brass component
  • ​Integrated Multi-Process Cell​: Complete all processes—from raw material feeding to finished product—on one machine. No more moving parts between different workstations.
  • ​Precision & Speed​: Driven by high-performance Servo Motors and an imported ​PLC system​, the YE-DZ8 ensures positioning accuracy of ±0.03mm and a capacity of up to ​10,000 pcs per shift​.
  • ​Quick Model Changeover​: The intelligent design of the fixture and die system allows for rapid adjustment between various copper/aluminum busbar specifications.
  • ​Industrial-Grade Stability​: Featuring top-tier components from ​OMRON, Schneider, and Airtac​, ensuring 24/7 reliability in demanding factory environments.
  • ​Smart Operation​: User-friendly touch screen with Wi-Fi functionality for remote diagnostics and real-time production monitoring.
Collage of copper and brass tubes and rectangular metal bars for cutting

Why Choose UNIQUE Automation?

  • ​One-Stop Customization​: We don’t just sell machines; we provide solutions. We can customize the number of drilling and tapping heads based on your specific product drawings.
  • ​Global Export Expertise​: With products in over 50 countries, we understand the quality standards and logistics requirements of European, Indian, and SE Asian markets.
  • ​Proven ROI​: By replacing 3-4 manual operators with one Non Ferrous Brass Terminal Block Machine, most clients see a full return on investment within 6-12 months.
Rotary indexing table and machining stations inside the YE-DZ8 terminal block machine

Application Scenarios

Electrical Switchgear Production

Copper Lug & Terminal Block Manufacturing

Power Distribution Busway Systems

New Energy Battery Connector Processing

Ready to Optimize Your Production Line?

Stop letting manual processing bottlenecks limit your growth. Send us your terminal block drawings, and our sales engineers will design a customized automation solution for you.

Ready to Optimize Your Production Line?

Stop letting manual processing bottlenecks limit your growth. Send us your terminal block drawings, and our sales engineers will design a customized automation solution for you.

FAQ

1. What materials can this machine process?

The YE-DZ8 is designed to process copper, brass, and aluminum busbars. It is suitable for manufacturing terminal blocks, electrical connectors, and other conductive components.

2. What functions can this machine perform?

The machine integrates cutting, drilling, tapping, and chamfering into one automatic production process, improving production efficiency and reducing labor costs.

3. What products can this machine manufacture?

It is suitable for manufacturing brass terminal blocks, copper busbars, electrical connectors, grounding terminals, and customized conductive components.

4. Can the machine be customized?

Yes. YQUNIQUE can customize the tooling, fixtures, processing stations, and machine configuration according to your product drawings and production requirements.

5. What information is required for quotation?

Please provide your product drawings, material type, dimensions, hole specifications, thread requirements, and production capacity so we can recommend the most suitable solution.

6. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for testing. We will evaluate the workpiece and recommend the best processing solution.

7. What is the machining accuracy?

The machine provides positioning accuracy of up to ±0.03 mm, ensuring stable and consistent machining quality.

8. What industries is this machine suitable for?

It is widely used in electrical equipment manufacturing, switchgear production, power distribution systems, terminal block manufacturing, and new energy industries.

9. How long is the lead time?

The lead time depends on the machine configuration and customization requirements. We will confirm the delivery schedule after the technical solution is finalized.

10. Does YQUNIQUE provide overseas installation and after-sales support?

Yes. YQUNIQUE provides remote technical support, operation training, spare parts supply, and overseas installation services when required.

High-Output Servo Numerical Control Friction Welder

Overview

The Servo Numerical Control Friction Welder is a high-performance solid-state production system engineered for high-volume serial production of dissimilar metal components, heavy-duty automotive parts, and precision hardware fabrication. In conventional fusion welding setups, binding highly dissimilar materials such as copper to aluminum or high-carbon steel to low-carbon alloys introduces severe metallurgical bottlenecks, including brittle intermetallic formations, internal porosities, and thermal cracking that rapidly degrade electrical conductivity and joint tenacity. Furthermore, legacy standard hydraulic friction units are heavily susceptible to fluid temperature fluctuations, high carbon footprints, fluid leakages, and a distinct inability to provide phase alignment positioning control, leaving them insufficient for modern enterprise metrics.

To thoroughly eliminate these engineering roadblocks, this Servo Numerical Control Friction Welder incorporates an advanced continuous-drive friction mechanism. Built upon a high-strength structural base treated to withstand massive forging forces, its rotary axis is powered by a high-torque servo motor and a robust drive belt matrix to enable infinitely variable spindle speed adjustments. By utilizing precise proportional valve regulation over the axial thrust, the interface rapidly achieves optimal plasticization before the spindle instantly halts and a final forging stroke forms an unbreakable molecular bond completely without melting the parent metals. This fully digitalized closed-loop execution isolates process accuracy from fluid heat variables, ensuring exceptional tensile resistance and reliable conductivity, making it a highly cost-effective asset for progressive electrical, automotive, and tooling enterprises.

Technical Parameters

Performance Specifications
Max Force Power 200 KN
Weld diameter 14mm-35mm
Rotating clamp clamping length 50mm-200mm
Clamping length of movable clamp 80mm-800mm
Slide travel 300mm
Spindle speed 560r/min
production efficiency 300-500pcs/hour
Main motor power 18.5kw
Oil pump motor power 9.5kw
Machine  size 3200mmx750mmx1350mm
Hydraulic station size 1800mmx1350mmx1600mm
Machine weight 5000kgs

Machine Description

Friction-welded tubular metal components collected in a production bin

Managed by Servo Main Spindle Technology:The wear-resistant iron spindle housing is integrated into the frame; the servo motor enables digital speed adjustment with smooth low-velocity torque and strict phase alignment positioning for non-standard parts.

Outfitted with Electronic Linear Scales & Proportional Valves:The sliding table features a maintenance-free electronic linear scale for micron-level tracking along linear rails. Simultaneously, a closed-loop proportional valve maintains strict pressure consistency, insulating length tolerances from oil temperature fluctuations.

Eco-Friendly, Energy-Saving & Oil-Free Operation:A downsized hydraulic system lowers pump noise and enhances energy efficiency. By eliminating frequent oil changes, leaks, and waste oil generation, it delivers lower CO₂ emissions, helping manufacturers slash electricity costs.

Applications

Thermal-annealed base paired with Omron PLC guarantees continuous multi-shift operations and exceptional welding repeatability under high-thrust industrial workloads.

Power Distribution & EV Batteries:Tailored for high-efficiency molecular binding of copper-aluminum lugs, busbars, and terminals to ensure maximum conductivity and tensile resistance.

Automotive Shafts & Hydraulic Rods:Designed for high-tonnage forging on drive shafts, steering rods, axles, and piston rods to guarantee superior axial concentricity.

Cutting Tools & Hardware Blanks:Dedicated to cost-efficient butt welding of premium carbide/HSS tips to economical steel shanks, cutting material expenses while maintaining high joint strength.

Ring-ended metal shaft samples for friction welding applications

How It Works

Friction-welded metal assembly with a circular disc and fork-shaped component

Clamping:The workpieces are securely held by the rotary clamp and the moving clamp.

Rotation & Friction:The main motor drives the spindle, causing one workpiece to rotate against the stationary one, generating intense frictional heat under an initial applied pressure.

Upsetting:Once the metal reaches a plastic state, rotation is quickly stopped, and a strong axial pressure (upsetting force) is applied and held to forge the pieces together.

Ejection:The process completes automatically based on the PLC presets, and the finished part is ready for removal.

Why Choose Us

Advanced CNC Technology: Provides stable and precise pipe beveling performance.

Efficient Automatic Processing: Improves production efficiency and reduces labor costs.

Professional Manufacturing Support: OEM customization and technical service available.

bi-metallic lug welding machine

Break your bi-metal welding bottleneck today! Contact us for factory-direct pricing!

FAQ

1. What materials can this friction welding machine weld?

This machine is designed to weld copper, aluminum, brass, carbon steel, stainless steel, and other ferrous and non-ferrous metal components with high joint strength.

2. What products can this machine manufacture?

It is suitable for manufacturing cable lugs, bimetal connectors, motor shafts, hydraulic fittings, automotive parts, electrical connectors, and other precision metal components.

3. What are the advantages of servo CNC friction welding?

Servo CNC control provides precise speed regulation, stable forging pressure, consistent weld quality, lower energy consumption, and eliminates hydraulic oil leakage.

4. Can this machine weld dissimilar metals?

Yes. It can weld many combinations of dissimilar metals, such as copper to aluminum and brass to steel, depending on the application.

5. Can the machine be customized?

Yes. The machine can be customized with different fixtures, tooling, spindle configurations, and welding parameters to meet your production requirements.

6. What information is required for quotation?

Please provide your product drawings, material specifications, dimensions, welding requirements, and expected production capacity for an accurate quotation.

7. Can customers send samples for welding tests?

Yes. Customers are welcome to send samples or drawings for welding tests before placing an order.

8. What industries is this machine suitable for?

It is widely used in electrical equipment, automotive manufacturing, hydraulic components, metal fabrication, power transmission, and new energy industries.

9. How long is the lead time?

The lead time depends on the machine configuration and customization requirements. The delivery schedule will be confirmed after the technical solution is finalized.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services when required.

Automatic Servo Numerical Control Friction Welder

Overview

The Servo Numerical Control Friction Welder is a high-performance solid-state production system engineered for high-volume serial production of dissimilar metal components, heavy-duty automotive parts, and precision hardware fabrication. In conventional fusion welding setups, binding highly dissimilar materials such as copper to aluminum or high-carbon steel to low-carbon alloys introduces severe metallurgical bottlenecks, including brittle intermetallic formations, internal porosities, and thermal cracking that rapidly degrade electrical conductivity and joint tenacity. Furthermore, legacy standard hydraulic friction units are heavily susceptible to fluid temperature fluctuations, high carbon footprints, fluid leakages, and a distinct inability to provide phase alignment positioning control, leaving them insufficient for modern enterprise metrics.

To thoroughly eliminate these engineering roadblocks, this Servo Numerical Control Friction Welder incorporates an advanced continuous-drive friction mechanism. Built upon a high-strength structural base treated to withstand massive forging forces, its rotary axis is powered by a high-torque servo motor and a robust drive belt matrix to enable infinitely variable spindle speed adjustments. By utilizing precise proportional valve regulation over the axial thrust, the interface rapidly achieves optimal plasticization before the spindle instantly halts and a final forging stroke forms an unbreakable molecular bond completely without melting the parent metals. This fully digitalized closed-loop execution isolates process accuracy from fluid heat variables, ensuring exceptional tensile resistance and reliable conductivity, making it a highly cost-effective asset for progressive electrical, automotive, and tooling enterprises.

Technical Parameters

Performance Specifications
Max Force Power 200 KN
Weld diameter 14mm-35mm
Rotating clamp clamping length 50mm-200mm
Clamping length of movable clamp 80mm-800mm
Slide travel 300mm
Spindle speed 560r/min
production efficiency 300-500pcs/hour
Main motor power 18.5kw
Oil pump motor power 9.5kw
Machine  size 3200mmx750mmx1350mm
Hydraulic station size 1800mmx1350mmx1600mm
Machine weight 5000kgs

Machine Description

Friction-welded tubular metal components collected in a production bin

Servo Main Spindle Technology: The rotary spindle of Automatic Servo Numerical Control Friction Welder is driven by a high-power servo motor with a heavy-duty belt transmission, enabling precise speed adjustment through the control panel. Compared with hydraulic drives, it delivers smoother low-speed performance, accurate thrust feedback, and precise angle/phase positioning, making it ideal for applications requiring strict alignment accuracy.

Outfitted with Electronic Linear Scales & Proportional Valves:The sliding table features a maintenance-free electronic linear scale for micron-level displacement tracking without manual tuning. Simultaneously, a closed-loop proportional valve software loop maintains strict pressure consistency, completely insulating welding length tolerances and joint integrity from oil temperature fluctuations during extended production runs.

Eco-Friendly, Energy-Saving & Oil-Free Operation:A downsized hydraulic system lowers pump noise and enhances energy efficiency. By eliminating frequent oil changes, leaks, and waste oil generation, it delivers lower CO₂ emissions than conventional hydraulic welders, helping manufacturers slash electricity costs while meeting strict environmental standards.

Applications

Supported by a thermal-annealed heavy-duty machine base and Omron PLC closed-loop control, this system ensures stable continuous runs over multi-shift schedules to preserve strict welding accuracy.

Power Distribution & EV Batteries:Tailored for high-efficiency molecular binding of copper-aluminum lugs, busbars, and terminals to ensure maximum conductivity and tensile resistance.

Automotive Shafts & Hydraulic Rods:Designed for high-tonnage forging on drive shafts, steering rods, axles, and piston rods to guarantee superior axial concentricity.

Cutting Tools & Hardware Blanks:Dedicated to cost-efficient butt welding of premium carbide/HSS tips to economical steel shanks, cutting material expenses while maintaining high joint strength.

Petroleum Drill Pipes & Mining Equipment:Engineered for heavy-duty friction welding on exploration drill stems and pipes to endure severe torsional forces and rugged field impacts.

Ring-ended metal shaft samples for friction welding applications

How It Works

Friction-welded metal assembly with a circular disc and fork-shaped component

Secure the workpieces in precision chucks, input target parameters on the PLC screen, and start the automatic continuous-drive friction welding cycle.

Clamping:The workpieces are securely held by the rotary clamp and the moving clamp.

Rotation & Friction:The main motor drives the spindle, causing one workpiece to rotate against the stationary one, generating intense frictional heat under an initial applied pressure.

Upsetting:Once the metal reaches a plastic state, rotation is quickly stopped, and a strong axial pressure (upsetting force) is applied and held to forge the pieces together.

Ejection:The process completes automatically based on the PLC presets, and the finished part is ready for removal.

Why Choose Us

Advanced CNC Technology: Provides stable and precise pipe beveling performance.

Efficient Automatic Processing: Improves production efficiency and reduces labor costs.

Professional Manufacturing Support: OEM customization and technical service available.

bi-metallic lug welding machine

Break your bi-metal welding bottleneck today! Contact us for factory-direct pricing!

FAQ

1. What materials can this friction welding machine weld?

This machine is designed to weld copper, aluminum, brass, carbon steel, stainless steel, and other ferrous and non-ferrous metal components.

2. What products can this machine manufacture?

It is suitable for manufacturing cable lugs, bimetal connectors, motor shafts, hydraulic fittings, automotive parts, and other precision metal components.

3. What are the advantages of servo CNC friction welding?

Servo CNC control provides precise speed regulation, stable forging pressure, consistent weld quality, lower energy consumption, and zero hydraulic oil leakage.

4. Can this machine weld dissimilar metals?

Yes. It can weld many combinations of dissimilar metals, including copper to aluminum and brass to steel, depending on the application.

5. Can the machine be customized?

Yes. The machine can be customized with different fixtures, tooling, and welding parameters to meet your production requirements.

6. What information is required for quotation?

Please provide product drawings, material specifications, dimensions, welding requirements, and expected production capacity.

7. Can customers send samples for welding tests?

Yes. Customers are welcome to send samples or drawings for welding tests before ordering.

8. What industries is this machine suitable for?

It is widely used in electrical equipment, automotive manufacturing, hydraulic components, metal fabrication, aerospace, and new energy industries.

9. How long is the lead time?

The lead time depends on the machine configuration and customization requirements.

10. Is overseas installation available?

Yes. We provide remote technical support, operator training, and overseas installation and commissioning services.

YE-1M Automatic Busbar Terminal Block Machine Brass Neutral Link Maker

Overview

The Automatic Busbar Terminal Block Machine is a highly specialized, all-in-one CNC automation system designed specifically for the electrical hardware industry. It is engineered to process long brass or copper profiles into finished terminal blocks, neutral links, and grounding bars without any manual intervention.

In traditional manufacturing, producing these components requires separate machines and multiple operators for cutting, drilling, and thread tapping. Our automated machine eliminates this highly inefficient workflow by integrating all these processes into a single, continuous production cycle. By fully automating the material feeding, precision machining, and final ejection, this machine helps electrical component manufacturers meet rigorous electrical power distribution standards while dramatically slashing labor costs and increasing daily output.

Technical Parameters

1,Sidetracking large hole mechanism 2 SETS
Maximum borehole diameter of side hole(mm) 10
Push stroke of side hole cylinder(mm) 20
Spindle speed of side hole 8160,4800,2800,1640 (r/min)
Taper of the main shaft of side hole B16
Side hole motor power(three phase) 750W, 440V, 50Hz,2800r/min
2,Non shift vertical drilling mechanism 2 sets
Maximum hole diameter of vertical hole(mm) 5.5
The longest stroke of the vertical hole position cylinder(mm) 20
Spindle speed of vertical hole(r/min) 5600
Vertical hole spindle collet ER16
Motor power of vertical hole(three phase) 370W, 440V, 50Hz, 2800r/min
3,Non shift tapping mechanism 2 sets
Maximum wire attack diameter of wire tapping machine M6
Motor power of wire tapping machine(three phase) 250W, 440V, 50Hz, 1400r/min
Spindle speed of wire tapping machine(r/min) 1400
Tapping machine spindle collet station ER16
4,Chamfering mechanism 2 sets
Maximum stroke of chamfering cylinder(mm) 20
Maximum cutter diameter of chamfering position(mm) 6
Rotating speed of chamfered main shaft(r/min) 1400
Chamfering motor power(three phase)×2 250W, 440V, 50Hz, 1400r/min
5,Cutting mechanism 1 set
Spindle speed of cutting machine(r/min) 3800
Maximum stroke of cutting position cylinder(mm) 50
Cutting motor power(three phase) 0.75kw, 440V, 50Hz, 2800r/min
6,Distribution control box 1SET
Programmable controller(PLC) 1SET JANPAN KEYENCE
Touch screen 1SET TAIWAN WEINVIEW
Servo drive and motor 1SET 400W Chinese xinje
Switching Mode Power Supply 1SET 150W, TAIWAN  MW
Relay 7SETS JANPAN OMRON
AC contactor 6SETS JANPAN FUJI
7,The size and weight of the equipment 1SET
Length * width * height(mm) 3100*1150*1800
WEIGHT(kg) 650

Manufactures Description

  • Multi-Process Integration: This Automatic Busbar Terminal Block Machine performs automatic feeding, multi-hole drilling, precision thread tapping, and final length cutting sequentially. It transforms a raw brass bar into a ready-to-use terminal block in seconds.

  • Massive Labor Reduction: By automating the entire machining cycle, a single operator can easily monitor 3 to 5 machines simultaneously, resolving the challenge of rising labor costs and skilled worker shortages in 2026.

  • Advanced PLC & Servo Control: Equipped with a high-performance PLC and precise servo motors, ensuring that the distance between holes, the depth of the threads, and the cutting lengths are strictly maintained with a tolerance of ±0.05mm.

  • Intelligent Auto-Feeding System: Designed to handle long brass or copper profiles (typically 2 to 3 meters). The servo-driven feeder accurately pushes the material into the machining zone step-by-step.

  • Automatic Coolant & Chip Removal: Features a built-in fluid cooling system to extend the lifespan of drilling bits and tapping taps. The automated chip conveyor easily separates and collects brass shavings for high-value recycling.

  • Customizable Multi-Spindle Heads: Depending on your terminal block design, the machine can be equipped with custom multi-spindle drilling and tapping heads, allowing multiple holes to be machined at the exact same time.

Comprehensive Applications & Industries

The Automatic Busbar Terminal Block Machine is an indispensable manufacturing asset for companies producing electrical infrastructure components:

  • Electrical Distribution Cabinets: Mass production of neutral links, earth bars, and grounding terminal blocks used in breaker boxes.
  • Switchgear Manufacturing: Processing of conductive brass/copper busbars for high and low voltage control panels.
  • Industrial Automation: Custom brass connection terminals for heavy machinery wiring and PLC relay boards.
  • New Energy Infrastructure: Manufacturing robust copper terminals for solar inverter boxes and EV charging stations.

How It Works

The Automatic Busbar Terminal Block Machine guarantees a smooth, hands-free operation from raw material to finished product:

    1. Material Loading: Long brass bars are loaded onto the automatic feeding rack.

    2. Servo Feeding & Clamping: The servo feeder pushes the brass bar into the machining zone precisely. Heavy-duty pneumatic clamps secure the bar to prevent any vibration.

    3. Simultaneous Drilling & Tapping: The high-speed spindles descend to drill the holes, followed immediately by the tapping tools that create the internal threads.

    4. Precision Cutting: Once the holes are threaded, a high-speed circular saw blade cuts the brass block to the exact programmed length.

    5. Discharge & Chip Collection: The finished terminal block drops into a collection bin, while the brass chips are flushed into a filtration drawer for recycling.

Why Partner With Our Machinery Factory?

Turnkey Customization: We customize the feeding tracks, drilling spindles, and tapping heads based perfectly on your engineering CAD drawings of the terminal blocks.

Heavy-Duty Construction: Our machines are built with cast-iron bases and premium-grade linear guideways, ensuring vibration-free operation even during high-speed brass cutting.

Global Technical Support: We provide comprehensive operation manuals, electrical schematics, and 24/7 online video support.

High Return on Investment: By drastically improving yield rates and cutting labor requirements, this equipment typically pays for itself within 6 to 10 months.

FAQ

1. What materials can this busbar terminal block machine process?

The machine is designed to process brass, copper, and aluminum profiles for electrical components.

2. What products can this machine manufacture?

It can manufacture brass neutral links, terminal blocks, grounding bars, and customized electrical connectors.

3. What machining processes does the machine perform?

The machine integrates automatic feeding, drilling, tapping, chamfering, and cutting processes.

4. Is this machine fully automatic?

Yes. The machine automatically completes material feeding and machining operations with PLC and servo control systems.

5. What is the machining accuracy?

The machining accuracy depends on product design and configuration. Customized solutions are available for different precision requirements.

6. What industries use this machine?

It is widely used in electrical manufacturing, switchgear production, power distribution equipment, and terminal block manufacturing industries.

7. Can the machine be customized?

Yes. YQUNIQUE can customize tooling, fixtures, machining stations, and machine configuration according to customer drawings.

8. What information is required for quotation?

Please provide product drawings, material type, dimensions, hole specifications, thread requirements, and production capacity.

9. Can customers send samples for testing?

Yes. Customers can send samples or drawings for machining tests before ordering.

10. How long is the lead time?

The lead time depends on machine configuration and customization requirements.

YE-1M Automatic Busbar Terminal Block Machine Brass Neutral Link Maker

Overview

The Automatic Busbar Terminal Block Machine is a highly specialized, all-in-one CNC automation system designed specifically for the electrical hardware industry. It is engineered to process long brass or copper profiles into finished terminal blocks, neutral links, and grounding bars without any manual intervention.

In traditional manufacturing, producing these components requires separate machines and multiple operators for cutting, drilling, and thread tapping. Our automated machine eliminates this highly inefficient workflow by integrating all these processes into a single, continuous production cycle. By fully automating the material feeding, precision machining, and final ejection, this machine helps electrical component manufacturers meet rigorous electrical power distribution standards while dramatically slashing labor costs and increasing daily output.

Technical Parameters

1,Sidetracking large hole mechanism 2 SETS
Maximum borehole diameter of side hole(mm) 10
Push stroke of side hole cylinder(mm) 20
Spindle speed of side hole 8160,4800,2800,1640 (r/min)
Taper of the main shaft of side hole B16
Side hole motor power(three phase) 750W, 440V, 50Hz,2800r/min
2,Non shift vertical drilling mechanism 2 sets
Maximum hole diameter of vertical hole(mm) 5.5
The longest stroke of the vertical hole position cylinder(mm) 20
Spindle speed of vertical hole(r/min) 5600
Vertical hole spindle collet ER16
Motor power of vertical hole(three phase) 370W, 440V, 50Hz, 2800r/min
3,Non shift tapping mechanism 2 sets
Maximum wire attack diameter of wire tapping machine M6
Motor power of wire tapping machine(three phase) 250W, 440V, 50Hz, 1400r/min
Spindle speed of wire tapping machine(r/min) 1400
Tapping machine spindle collet station ER16
4,Chamfering mechanism 2 sets
Maximum stroke of chamfering cylinder(mm) 20
Maximum cutter diameter of chamfering position(mm) 6
Rotating speed of chamfered main shaft(r/min) 1400
Chamfering motor power(three phase)×2 250W, 440V, 50Hz, 1400r/min
5,Cutting mechanism 1 set
Spindle speed of cutting machine(r/min) 3800
Maximum stroke of cutting position cylinder(mm) 50
Cutting motor power(three phase) 0.75kw, 440V, 50Hz, 2800r/min
6,Distribution control box 1SET
Programmable controller(PLC) 1SET JANPAN KEYENCE
Touch screen 1SET TAIWAN WEINVIEW
Servo drive and motor 1SET 400W Chinese xinje
Switching Mode Power Supply 1SET 150W, TAIWAN  MW
Relay 7SETS JANPAN OMRON
AC contactor 6SETS JANPAN FUJI
7,The size and weight of the equipment 1SET
Length * width * height(mm) 3100*1150*1800
WEIGHT(kg) 650

Manufactures Description

  • Multi-Process Integration: This Automatic Busbar Terminal Block Machine performs automatic feeding, multi-hole drilling, precision thread tapping, and final length cutting sequentially. It transforms a raw brass bar into a ready-to-use terminal block in seconds.

  • Massive Labor Reduction: By automating the entire machining cycle, a single operator can easily monitor 3 to 5 machines simultaneously, resolving the challenge of rising labor costs and skilled worker shortages in 2026.

  • Advanced PLC & Servo Control: Equipped with a high-performance PLC and precise servo motors, ensuring that the distance between holes, the depth of the threads, and the cutting lengths are strictly maintained with a tolerance of ±0.05mm.

  • Intelligent Auto-Feeding System: Designed to handle long brass or copper profiles (typically 2 to 3 meters). The servo-driven feeder accurately pushes the material into the machining zone step-by-step.

  • Automatic Coolant & Chip Removal: Features a built-in fluid cooling system to extend the lifespan of drilling bits and tapping taps. The automated chip conveyor easily separates and collects brass shavings for high-value recycling.

  • Customizable Multi-Spindle Heads: Depending on your terminal block design, the machine can be equipped with custom multi-spindle drilling and tapping heads, allowing multiple holes to be machined at the exact same time.

Comprehensive Applications & Industries

The Automatic Busbar Terminal Block Machine is an indispensable manufacturing asset for companies producing electrical infrastructure components:

  • Electrical Distribution Cabinets: Mass production of neutral links, earth bars, and grounding terminal blocks used in breaker boxes.
  • Switchgear Manufacturing: Processing of conductive brass/copper busbars for high and low voltage control panels.
  • Industrial Automation: Custom brass connection terminals for heavy machinery wiring and PLC relay boards.
  • New Energy Infrastructure: Manufacturing robust copper terminals for solar inverter boxes and EV charging stations.

How It Works

The Automatic Busbar Terminal Block Machine guarantees a smooth, hands-free operation from raw material to finished product:

    1. Material Loading: Long brass bars are loaded onto the automatic feeding rack.

    2. Servo Feeding & Clamping: The servo feeder pushes the brass bar into the machining zone precisely. Heavy-duty pneumatic clamps secure the bar to prevent any vibration.

    3. Simultaneous Drilling & Tapping: The high-speed spindles descend to drill the holes, followed immediately by the tapping tools that create the internal threads.

    4. Precision Cutting: Once the holes are threaded, a high-speed circular saw blade cuts the brass block to the exact programmed length.

    5. Discharge & Chip Collection: The finished terminal block drops into a collection bin, while the brass chips are flushed into a filtration drawer for recycling.

Why Partner With Our Machinery Factory?

Turnkey Customization: We customize the feeding tracks, drilling spindles, and tapping heads based perfectly on your engineering CAD drawings of the terminal blocks.

Heavy-Duty Construction: Our machines are built with cast-iron bases and premium-grade linear guideways, ensuring vibration-free operation even during high-speed brass cutting.

Global Technical Support: We provide comprehensive operation manuals, electrical schematics, and 24/7 online video support.

High Return on Investment: By drastically improving yield rates and cutting labor requirements, this equipment typically pays for itself within 6 to 10 months.

FAQ

1. What materials can this busbar terminal block machine process?

The machine is designed to process brass, copper, and aluminum profiles for electrical components.

2. What products can this machine manufacture?

It can manufacture brass neutral links, terminal blocks, grounding bars, and customized electrical connectors.

3. What machining processes does the machine perform?

The machine integrates automatic feeding, drilling, tapping, chamfering, and cutting processes.

4. Is this machine fully automatic?

Yes. The machine automatically completes material feeding and machining operations with PLC and servo control systems.

5. What is the machining accuracy?

The machining accuracy depends on product design and configuration. Customized solutions are available for different precision requirements.

6. What industries use this machine?

It is widely used in electrical manufacturing, switchgear production, power distribution equipment, and terminal block manufacturing industries.

7. Can the machine be customized?

Yes. YQUNIQUE can customize tooling, fixtures, machining stations, and machine configuration according to customer drawings.

8. What information is required for quotation?

Please provide product drawings, material type, dimensions, hole specifications, thread requirements, and production capacity.

9. Can customers send samples for testing?

Yes. Customers can send samples or drawings for machining tests before ordering.

10. How long is the lead time?

The lead time depends on machine configuration and customization requirements.

Ye-80d Automatic Double-End Pipe Chamfering Machine

Overview

Within the environments of mass metal tube processing, automotive components production, HVAC refrigeration lines, and precision hardware fabrication, legacy single-head configurations or manual feeding setups routinely introduce bottleneck pain points such as low output rates, tedious changeover tuning, and poor linear consistency. Under continuous multi-shift production, fluid-power fluctuations or structural physical stopper wear frequently trigger length cumulative errors, escalating reject rates during downstream robotic welding and assembly.
To thoroughly eliminate these manufacturing roadblocks, we proudly introduce the advanced Automatic Double-End Pipe Chamfering Machine. Engineered with a heavy-duty counter-parallel dual power head horizontal configuration, the workpiece is aligned and rigidly locked via a straight-up and straight-down pneumatic clamping matrix. Upon clamping, the left and right cutting spindles advance smoothly under independent digital controls. Within a single high-velocity automated stroke, it simultaneously finalizes outer edge beveling, internal deburring, cross-section flat facing, and inner/outer step turning on both ends of the pipe or bar stock. This fully digital multi-axis motion control eliminates relying on mechanical dead-stop calibrations; product length variations and beveling spec adjustments are keyed electronically via the CNC touch screen panel. This not only grants processing cycles exceptional structural symmetry and micron-level repeatability (stably restricting the flat-end length tolerance within ±0.03mm), but also compresses product line-changeover intervals, rendering it a highly cost-effective asset for enterprises chasing smarter, high-yield production.

Technical Parameters

Performance Item Specifications
Machine Type

Automatic Double-End Pipe Chamfering Machine

Processing rang

8mm-80mm

Length

8-200mm

Working time

15-30 pcs/min

Flat end length tolerance

±0.04mm

Machine weight

1100kg

Manufactures Description

Automatic Double-End Pipe Chamfering Machine

Digital Programming & Tool Damage Protection: This premium Automatic Double-End Pipe Chamfering Machine is driven by an intelligent CNC touch panel screen integrated with a Suzhou Wistron computer controller sequence. Alongside fully electronic parameter entering for rapid spec variations (completely discarding manual mechanical stop-dog adjustments), it incorporates an advanced electronic sensing program for tool edge failure detection and instant alarm stopping.

Heavy-Duty Linear Guide Rails & Precision Transmission: The structural feed slide travels along industrial-grade high-rigidity linear guide rails, paired with precision ball screws to support the advancing stroke of the cutting power heads.Provides exceptional smoothness and directional rigidity for the high-speed forward and backward movements of the dual power heads, minimizing mechanical friction and backlash to secure strict cross-section perpendicularity and lock in processing tolerances.

Master-Class Hardware & Heavy Cast-Iron Headpiece: The structural headpiece framework of this Automatic Double-End Pipe Chamfering Machine is constructed from thick, vibration-absorbing industrial gray iron castings rather than light welded steel plates. The cutting spindles are powered by twin Level 4 Zhejiang Mingsu main motors (2.2 kW *2) supported by premium Haerbin heavy-duty rotary bearings.The cast-iron structure exhibits excellent structural dampening qualities, dampening high-frequency cutting harmonic vibrations during full-speed spindle spins. This produces a smoother surface finish on the bevels and internal steps while extending carbide insert operational life by over 30%, lowering long-term consumable costs.

Application

Built with a sturdy horizontal chassis paired with a fully enclosed safety observation canopy and high-power main motors, this machine is engineered to support regular multi-shift high-volume runs, helping production lines maintain a steady output rhythm.

Hardware Production & Metal Furniture Frameworks: Specialized in rapid deburring, facing, and chamfering on both ends of steel pipes for laundry racks, iron legs for modern office desks/chairs, aluminum ladder tubes, and shelving post profiles.Eradicates sharp flashes and edge burrs from cross-sections, securing smooth boundaries to guarantee seamless fitments for downstream plastic end-cap insertions, metal clips, or surface coatings.

Automotive Components & Bushing Sleeves: Tailored for standard end-facing and symmetrical chamfering on automotive shock absorber sleeve brackets, metal bushings, connecting rods, and round bar stock.The synchronized dual-end machining process guarantees high geometric symmetry for both sides of the workpiece, eliminating cumulative dimensional deviations caused by sequential single-head runs to facilitate smoother downstream fit-up alignments or welding.

Automatic Double-End Pipe Chamfering Machine

HVAC Piping, Heat Exchangers & Refrigeration Circuits: Dedicated to high-precision cross-section flat facing and sharp edge deburring of air conditioner copper lines, heavy-walled aluminum sleeves, and seamless steel tubing for condenser coils prior to flaring, bending, or looping procedures.

Architectural Decoration, Stainless Handrails & Steel Structures: Designed for high-volume inner/outer beveling and edge prepping on both ends of stainless steel architectural safety railings, staircase handrails, mall barriers, and connecting tubes for steel space frames.

Sports Fitness Gear & Bicycle/E-Bike Chassis Fabrication: Geared toward high-efficiency end-facing and sharp-edge removal on circular, oval, or square tubes for commercial treadmill frames, dumbbell racks, multi-gym equipment, and bicycle/e-bike frames.

Why Choose Us

Decades of Expertise: Over 20 years of experience in manufacturing high-precision automation machinery.

Factory-Direct Pricing: Competitive pricing with direct technical support from the manufacturer.

Customization Capability: Backed by an experienced non-standard automation R&D team, we offer fully available customization ranging from specialized fixtures to bespoke production layouts.

Reliable Support: Comprehensive after-sales service, including remote technical assistance and spare parts availability.

Contact us today for machine videos and direct factory pricing!

FAQ

1. What materials can this machine process?

This machine is suitable for chamfering copper, aluminum, stainless steel, brass, carbon steel tubes, pipes, and solid bars.

2. What types of workpieces can this machine process?

It can process round tubes, pipes, solid bars, and other cylindrical metal workpieces.

3. Can both ends be chamfered simultaneously?

Yes. The machine chamfers both ends in one cycle, greatly improving production efficiency.

4. What is the machining accuracy?

The machine provides high positioning accuracy and consistent chamfer quality for continuous production.

5. Can the machine be customized?

Yes. The machine can be customized with different fixtures, tooling, and feeding systems based on your production requirements.

6. What information is required for quotation?

Please provide your product drawings, material type, dimensions, chamfer specifications, and production capacity.

7. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for machining tests before placing an order.

8. What industries is this machine suitable for?

It is widely used in automotive, plumbing, furniture, hardware, air conditioning, refrigeration, and metal fabrication industries.

9. How long is the lead time?

The lead time depends on the machine configuration and customization requirements.

10. Is overseas installation available?

Yes. We provide remote technical support, operator training, and overseas installation services when required.

YE-70D Dual-Servo Automatic Metal Tube Double-End Chamfering Machine

Overview

The YQUNIQUE YE-70D Dual-Servo Metal Tube Double-End Chamfering Machine is designed for high-speed chamfering of metal tubes, solid bars, hexagonal bars, and square bars. Equipped with a dual AC servo feeding system, it simultaneously chamfers both ends with high precision, high efficiency, and stable machining quality.

To solve these operational challenges, this platform introduces the Dual-Servo Metal Tube Double-End Chamfering Machine. Engineered with a heavy-duty, counter-parallel dual power head layout, its core breakthrough lies in integrating a dual-axis AC servo feed system. Once the workpiece is securely locked by the automated vertical clamping matrix, the left and right cutting spindles advance via independent, digitally governed servo drives. Within a single brief stroke, it finalizes the inner bevel, outer edge, internal steps, and flat facing on both ends of the pipe simultaneously. This digital control grants processing cycles exceptional symmetry and micron-level length repeatability; by enabling swift parameter adjustments on the panel without physical stopper tuning, it vastly compresses the line-changeover interval, rendering it an essential asset for modern enterprises seeking smarter, high-yield production.

Technical Parameters

Performance Item Specifications
Machine Type

Dual-Servo Metal Tube Double-End Chamfering Machine

Input Air Source

0.3-0.7 MPa

The Motor Power

2.2 Kw *2

The Power Supply Voltage

380 V 50 Hz

The Work Piece Length

35-180mm

Certification

CE

Clamp

Pneumatic

Specification

1800*1200*1700 mm

Manufactures Description

Dual-Servo Metal Tube Double-End Chamfering Machine

Our Dual-Servo Metal Tube Double-End Chamfering Machine embodies years of specialized manufacturing experience—from the AC servo architecture to the load-bearing chassis elements—all optimized to deliver the following technical highlights and practical processing advantages:

Dual-Axis Servo Digital Feeding Matrix:Our Dual-Servo Metal Tube Double-End Chamfering Machine is equipped with two independent high-performance AC servo motors (400W/750W option) paired with Taiwan Tbi precision ball screws and Tanakan high-rigidity linear guide rails to support the feed stroke.

Straight Up & Down Fully Automatic Pneumatic Clamping:Delivers an exceptionally firm, centered locking force, preventing axial displacement or material rotation during high-speed heavy cutting, securing strict cross-section perpendicularity and operational safety.

Master-Class Sourced Componentry & Cast Iron Headpiece: The core headpiece structural base is engineered from heavy-duty industrial castings, powered by twin Zhejiang Mingsu main motors (2.2 kW *2) and Japanese premium NTN spindle bearings.The rigid cast-iron frame excels at dampening structural micro-chatter during high-speed rotations, prolonging carbide insert lifespans while substantially enhancing the surface finish and smoothness of the tube ends.

Application

Engineered with an anti-vibration horizontal heavy welded frame and a fully enclosed high-safety observation canopy with integrated warning beacon lights, this platform pairs imported NTN bearings with a digital speed matrix to effortlessly sustain high-intensity multi-shift bulk production while locking in tight tolerances.

Automotive Parts, Shock Absorber Bushings & Fastening Pins:Tailored for the high-precision digital end-facing and beveling of automotive shock absorber sleeve brackets, precise metal bushings, solid round bars, high-hardness hexagonal rods, and square pins.Meeting the automotive industry’s strict benchmarks for length tolerances and dual-end symmetry, the dual servo-driven system paired with precision ball screws ensures superior dimensional consistency over massive production runs.

High-End Metal Furniture, Stainless Handrails & Shelving Racks:Designed for machining the outer bevels, inner deburring, and flat facing on aluminum ladder sections, steel frames for high-end office desks/chairs, shelving connector posts, and premium stainless steel safety handrails.

Dual-Servo Metal Tube Double-End Chamfering Machine

HVAC, Refrigeration Piping & Heat Exchanger Production: Utilized for high-precision outer step-turning, end-facing, inner wall taper beveling, and trimming of air conditioning copper distribution tubes, heavy-walled aluminum sleeves, and seamless steel pipes for condenser coil lines prior to flaring or bending.

Fitness Gear, Bicycle Frames & Outdoor Sports Equipment: Since intersecting pipe segments of fitness gear require clean cross-sections prior to fit-up welding, this platform supports custom profile dies. Its dual power heads allow rapid program changeovers for fluctuating pipe diameters directly via the touch panel, assisting multi-spec workshops in maintaining a steady production rhythm over shifting runs.

Solar PV Trackers, Busbars & Heavy Construction Anchors: Well-suited for end-facing, sharp-edge removal, and outer trimming on solar photovoltaic tracking support structures, heavy-duty construction anchor bolts, and specific straight segments of copper/aluminum busbar rods.

Why Choose Us

Decades of Expertise: Over 20 years of experience in manufacturing high-precision automation machinery.

Factory-Direct Pricing: Competitive pricing with direct technical support from the manufacturer.

Customization Capability: Backed by an experienced non-standard automation R&D team, we offer fully available customization ranging from specialized fixtures to bespoke production layouts.

Reliable Support: Comprehensive after-sales service, including remote technical assistance and spare parts availability.

Contact us today for complete technical specifications and factory quotes!

FAQ

1. What materials can this machine process?

This machine is designed for chamfering copper, aluminum, brass, stainless steel, carbon steel tubes, pipes, solid bars, hexagonal bars, and square bars.

2. What types of workpieces can this machine chamfer?

It can process metal tubes, pipes, solid bars, hexagonal bars, square bars, and other cylindrical or shaped metal components.

3. Can this machine chamfer both ends at the same time?

Yes. The machine performs simultaneous double-end chamfering in one cycle, improving production efficiency and ensuring consistent machining quality.

4. What are the advantages of a dual-servo chamfering machine?

The dual-servo system provides precise feeding control, stable operation, high machining accuracy, and consistent performance for high-volume production.

5. What is the machining accuracy of this machine?

The machine delivers high positioning accuracy and stable chamfer dimensions through precision ball screws, linear guide rails, and servo control technology.

6. Can the machine be customized?

Yes. The machine can be customized with different fixtures, tooling, feeding systems, and configurations according to your production requirements.

7. What information is required for quotation?

Please provide product drawings, material specifications, dimensions, chamfer requirements, and expected production capacity for an accurate quotation.

8. Can customers send samples for testing?

Yes. Customers are welcome to send samples or drawings for machining tests before placing an order.

9. What industries is this machine suitable for?

It is widely used in automotive parts, hardware products, furniture components, plumbing fittings, refrigeration parts, and metal fabrication industries.

10. Is overseas installation and technical support available?

Yes. We provide remote technical support, operation training, spare parts supply, and overseas installation services when required.

YE-110D Automatic Double-End Hex Bolt Chamfering Machine

Overview

The YQUNIQUE YE-110D Automatic Double-End Hex Bolt Chamfering Machine is a high-efficiency automated chamfering system designed for processing hex bolts, hex bars, round bars, and metal fasteners. In conventional workshops, legacy single-head configurations or manual feeding setups routinely introduce bottleneck pain points such as low output rates, tedious manual tuning, and poor linear consistency. Under continuous long runs, manual clamping variance or fluid-power fluctuations frequently trigger length cumulative errors, escalating reject rates during downstream thread rolling and assembly.
To thoroughly eliminate these engineering roadblocks, this Automatic Double-End Hex Bolt Chamfering Machine is engineered with a heavy-duty counter-parallel dual power head horizontal configuration. The workpiece is aligned and rigidly locked via a synchronized pneumatic clamping matrix. Upon clamping, the left and right cutting spindles advance smoothly under automatic controls. Within a single brief stroke, it simultaneously finalizes outer edge beveling, internal deburring, and cross-section flat facing on both ends of hex bars, pipes, or solid stock. This linked automated control grants processing cycles exceptional structural symmetry and reliable length repeatability, while compressing product line-changeover intervals, rendering it a highly cost-effective asset for modern enterprises chasing higher yields.

Technical Parameters

Performance Item Specifications
Machine Type

Automatic Double-End Hex Bolt Chamfering Machine

Input Air Source

0.3-0.7 MPa

The Motor Power

Two 2.2K W4 Class

Specification

2000*1200*1700mm

Certification

CE

The Power Supply Voltage

380 V 50 Hz

The Work Piece Length

180-950mm

Feeding method

push feeding material type

Clamping method

Pneumatic

Machining outer circle range

8mm-60mm

Length

180-950mm

Workpiece shape

Round, hexagonal, square pin

Feed control

Delta servo feed

Input air source

0.3-0.7 mpa

Motor power

Two 2.2k w4 class/3KW4 class

Working time

15-20 pcs/min

Flat end length tolerance

±0.05mm

Manufactures Description

Key Features

Synchronized Dual-End High-Efficiency Cutting:This Automatic Double-End Hex Bolt Chamfering Machine features a synchronous feed design with two opposing power heads. Its modular tool holder supports the simultaneous mounting of internal chamfering, external chamfering, and flat-end inserts, enabling the simultaneous machining of different internal and external angles, or the cutting of internal and external step features.

Linked Pneumatic Clamping & Servo Controlled Feed: The structural holding matrix is equipped with an industrial-grade linking pneumatic clamping mechanism, while the feed control system adopts a dual servo drive paired with rigid linear guide rails to support the advancing stroke.The pneumatic clamps secure the workpiece rapidly and tightly, entirely stopping axial slipping during high-speed rotation.

Digitalized Operation & Blade Damage Alarm: Outfitted with an integrated digital touch screen control panel and micro-computer system, equipped with a blade damage alarm stop turning function. Product length changes and chamfer sizes are digitally operated without mechanical adjustment.Operators adjust feed settings and automated run logistics directly via the display, simplifying routine setup calibrations between fluctuating batches. When insert failure or overload occurs, the system automatically triggers a safety shutdown, preventing collateral damage to clamping blocks and spindle matrices.

Application

The machine features a highly efficient dual-head counter-rotating machining mechanism, combined with a high-power cutting motor and a pneumatic clamping system, enabling efficient continuous operation across multiple shifts in the workshop.

Fastener & High-Strength Hex Bolt Manufacturing: Specialized in rapid dual-end flat facing and bevel chamfering on high-strength hex bolts, double-end studs, hex bar stock, and specialty fastener blanks prior to thread rolling procedures.Guarantees perfectly flat cross-sections and highly uniform bevel angles, preventing residual flashes from raw sawing from damaging thread rolling dies or rolling plates, ensuring smoother material feeding in downstream threading lines.

Automotive Components & Metal Bushing Sleeves: Tailored for standard end-facing and highly symmetrical chamfering on automotive and e-bike shock absorber sleeve brackets, precision metal bushings, chassis connecting rods, steering knuckles, and solid round bar stock.

Metal Furniture & Hardware Fabrication: Designed for rapid flash removal, outer beveling, and cross-section deburring on both ends of steel pipes for laundry racks, iron legs for metal office desks/chairs, aluminum ladder sections, shelving connector posts, and irregular hexagonal profiles.

Why Choose Us

Focus on Customization: We don’t just build “good enough” machines; we create exclusive equipment that perfectly fits your production line.

Plug-and-Play Production: Because it is purpose-built, the machine is tuned to its optimal state based on your materials before leaving the factory. Just power it on and run at full speed.

Comprehensive Technical Support: With over 20 years of experience in non-standard automation customization, we provide detailed global technical guidance (including drawings and operation videos) and after-sales warranty.

Ready to eliminate edge burrs and secure smooth downstream thread rolling?

FAQ

1. What materials can this machine process?

This machine is suitable for processing carbon steel, stainless steel, alloy steel, and other metal fasteners.

2. What products can this machine chamfer?

It is designed for hex bolts, hex bars, round bars, studs, and other metal fastener components.

3. Can the machine chamfer both ends at the same time?

Yes. The machine performs double-end chamfering in one cycle, improving production efficiency and machining consistency.

4. What operations can this machine perform?

It can perform chamfering, deburring, and flat facing on both ends of metal workpieces.

5. What is the machining accuracy?

The machine provides stable positioning accuracy and consistent chamfer dimensions for continuous production.

6. Can the machine be customized?

Yes. Fixtures, tooling, feeding systems, and machining parameters can be customized according to your production requirements.

7. What information is required for quotation?

Please provide product drawings, material specifications, dimensions, chamfer requirements, and production capacity.

8. Can customers send samples for testing?

Yes. Customers are welcome to send samples for machining tests before placing an order.

9. What industries is this machine suitable for?

It is widely used in fastener manufacturing, automotive parts, hardware production, machinery components, and metal fabrication industries.

10. Is overseas installation available?

Yes. We provide remote technical support, operator training, and overseas installation and commissioning services.