YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine-Heavy-Duty CNC

The YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine stands as the powerhouse flagship of our CNC sawing line, specifically engineered to handle the most demanding heavy-industry cutting tasks. When processing solid rods and thick-walled tubes with diameters up to 150mm, traditional bandsaws often fall short, resulting in slow cycle times, slanted cuts, and excessive material waste. The YE-Y150 eliminates these inefficiencies by utilizing advanced circular cold saw technology.

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Overview

The YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine stands as the powerhouse flagship of our CNC sawing line, specifically engineered to handle the most demanding heavy-industry cutting tasks. When processing solid rods and thick-walled tubes with diameters up to 150mm, traditional bandsaws often fall short, resulting in slow cycle times, slanted cuts, and excessive material waste. The YE-Y150 eliminates these inefficiencies by utilizing advanced circular cold saw technology.

Designed for 24/7 high-intensity industrial environments, this machine provides a seamless, fully automated workflow that transforms massive raw metal bars into precision-cut blanks with a mirror-like finish. Whether you are working with carbon steel, high-alloy steel, or stainless steel, the YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine delivers unparalleled stability and accuracy.

Technical Parameters

project Technical parameters
Product Name YE-Y150
Cutting Capacity (Round) Ø 50mm – Ø 150mm (Solid Bar & Heavy Tube)
Cutting Capacity (Square) Up to 120mm x 120mm
Saw Blade Diameter Ø 460mm – Ø 560mm (TCT Circular Saw)
Spindle Motor Power 15.0 kW – 18.5 kW (High Torque CNC Drive)
Feeding Accuracy ±0.05mm (Servo-driven Ball Screw)
Control Interface 10-inch Industrial HMI Touch Screen with PLC
Feeding Length Single Stroke 10mm – 800mm (Multi-stroke Logic Supported)
Machine Weight Approx. 3,500kg (Heavy-Duty Vibration-Damped Casting)

Manufactures Description

Massive 150mm Cutting Capacity: The YE-Y150 is built with a reinforced frame and an oversized spindle to comfortably handle solid metal rods ranging from Ø50mm up to Ø150mm, making it the ideal choice for large-scale forging and machining plants.

Ultra-High Torque Spindle Drive: Equipped with a powerful 18.5kW (or higher) spindle motor and a precision gearbox, the machine maintains constant cutting force even through the densest alloy steels, preventing blade stalling and ensuring uniform tooth engagement.

Burr-Free & Square Cut Precision: By employing high-grade TCT (Tungsten Carbide Tipped) circular blades and a rigid dual-vise clamping system, the machine produces square, burr-free ends that typically bypass the need for secondary face-grinding or deburring.

CNC Servo-Driven Length Accuracy: The integrated AC servo motor and heavy-duty ball screw assembly deliver a feeding tolerance of within ±0.05mm. This extreme precision ensures that material yield is maximized and downstream machining time is minimized.

Intelligent Waste Management: The machine features a smart sorting gate controlled by the PLC. It automatically segregates the “head and tail” scraps from the high-quality finished workpieces, ensuring a clean and efficient output stream for your collection bins.

Advanced Lubrication & Cooling: To protect your investment in large-diameter TCT blades, the YE-Y150 utilizes a micro-mist lubrication system that targets the cutting zone with precision, drastically reducing thermal wear and extending blade life across thousands of cycles.

Comprehensive Applications & Industries

The specialized high-capacity performance of the YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine is critical for several heavy-industry sectors:

  • Heavy Machinery & Forging: Rapid production of oversized gear blanks, drive shafts, and axle components for mining and construction equipment.

  • Oil & Gas Industry: Precision cutting of thick-walled high-pressure pipes and solid alloy bars used in drilling and subsea infrastructure.

  • Shipbuilding & Marine: Sizing of high-strength propeller shafts and structural marine-grade alloy rods.

  • Renewable Energy: Manufacturing of large-diameter components for wind turbine gearboxes and industrial-scale solar tracking pivots.

How It Works

The YE-Y150 creates a highly efficient, “lights-out” manufacturing cycle through its synchronized CNC phases:

  1. Batch Programming: The operator enters the material diameter, cut lengths, and batch quantities into the multi-language touch screen interface.

  2. Automated Loading: A heavy-duty automatic loading rack (optional) positions the 6-meter raw bar into the feeding station.

  3. High-Precision Feeding: The CNC servo gripper advances the heavy bar to the exact cut position with micron-level consistency.

  4. Rigid Clamping & Sawing: Dual hydraulic vises (horizontal and vertical) lock the bar in place while the TCT blade executes a high-speed “cold cut” under active lubrication.

  5. Smart Ejection: Finished parts are funneled into the collection chute, while the PLC-controlled sorting gate diverts waste scraps automatically.

Why Partner With Our Machinery Factory?

Decades of Heavy-Duty Expertise: We specialize in the complex dynamics of large-diameter metal sawing. Our team provides detailed technical advice on blade geometry and RPM settings tailored to your specific material hardness.

Industrial Durability: Every YE-Y150 is constructed from stress-relieved cast iron and premium international components (Omron, Mitsubishi, Schneider) to ensure lifelong reliability in the harshest environments.

Global Technical Support: We offer 24/7 remote video diagnostics, detailed English maintenance documentation, and global on-site commissioning services.

Significant Operational Savings: By reducing the kerf (cutting width) and eliminating the need for secondary machining, the YE-Y150 Large Diameter Solid Rod Automatic Cold Saw Machine typically pays for itself through material and labor savings in less than 10 months.

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