YE-Q1 Automatic Capillary Tube Cutting Machine | Chipless Cutter

The YE-Q1 Automatic Capillary Tube Cutting Machine is a highly specialized automation system engineered explicitly for the precision processing of micro-tubing, tiny copper pipes, and capillary tubes. When cutting tubes with extremely small external and internal diameters, traditional saw blades inevitably crush the tube or leave metal chips that block the fluid pathway. The YE-Q1 completely eliminates these risks by utilizing an advanced chipless cutting mechanism.

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Overview

The YE-Q1 Automatic Capillary Tube Cutting Machine is a highly specialized automation system engineered explicitly for the precision processing of micro-tubing, tiny copper pipes, and capillary tubes. When cutting tubes with extremely small external and internal diameters, traditional saw blades inevitably crush the tube or leave metal chips that block the fluid pathway. The YE-Q1 completely eliminates these risks by utilizing an advanced chipless cutting mechanism.

Designed for high-demand sectors such as refrigeration and air conditioning, thermostats, and precision medical devices, this machine ensures that the inner diameter (ID) of the capillary tube remains 100% open and undeformed after the cut. By automating the uncoiling, straightening, and cutting processes into one seamless workflow, the Automatic Capillary Tube Cutting Machine guarantees maximum material yield and flawless flow-rate consistency for your critical tubular components.

Technical Parameters

Specifications Performance
Cutting capacity ∅40mm
60*40mm
65*45mm
∅50mm
Feed length 1.5mm-100mm without manual positioning
Feed speed stepless adjustment
host motor 2.2 or 3kw,by the order 2.2 or 3kw
saw ∅100-200mm tungsten carbide saw blade
spindle speed 500-3200RPM or by the order 500-3200RPM
cooling 90w water mercury for cooling 90w
compressed air 0.6mpa
machine dimensions 850*1600*1600mm
total weight about 400kg

Automatic Capillary Tube Cutting Machine

Manufactures Description

  • Advanced Chipless Cutting Technology: Unlike abrasive or toothed saws, the YE-Q1 utilizes a specialized rotary or shearing cut that produces zero metal dust or chips. This guarantees a clean inner diameter, preventing internal blockages in critical capillary systems.

  • Deformation-Free Micro Clamping: Micro-tubes are highly susceptible to crushing. Our machine is equipped with customized, contour-matching clamping dies that distribute pressure evenly, ensuring the outer diameter (OD) remains perfectly round during the cutting stroke.

  • Integrated Tube Straightening: Capillary tubes are often supplied in large coils. The YE-Q1 features an integrated multi-roller straightening mechanism that ensures the wire/tube is perfectly straight before it enters the cutting zone.

  • High-Speed Servo Feeding: Driven by precision servo motors, the feeding system delivers micro-millimeter accuracy (±0.05mm). It is capable of rapid, continuous batch processing, significantly increasing your factory’s daily output.

  • Intelligent PLC Control System: Features a user-friendly digital touch screen. Operators can easily program cutting lengths, batch quantities, and feeding speeds, making changeovers between different tube specifications quick and effortless.

  • Material Versatility: While optimized for tiny copper pipes, the YE-Q1 is equally effective at cutting thin-walled aluminum tubes, soft stainless steel micro-tubes, and Teflon-coated capillary wires.

 

Cut pipes and bars with brass, copper, and aluminum materials.

●: Circular solid tube is made of copper, brass, and aluminum with a bore diameter of ∅40 mm.

□: Square hollow tube is made of copper, brass, and aluminum with a diameter of 60*40 mm.

▃: Square solid tube is made of copper, brass, and aluminum with a diameter of 65*45 mm.

◎: Circular hollow tube is made of copper, brass, and aluminum with a diameter of ∅50 mm.

Comprehensive Applications & Industries

The zero-deformation guarantee of the YE-Q1 Automatic Capillary Tube Cutting Machine makes it a mandatory asset for industries relying on precise fluid and gas dynamics:

  • Medical Equipment: Sizing micro-tubes for surgical instruments, IV fluid pathways, and precision syringe needles.

  • Thermostats & Sensors: Processing tiny tubes used to house temperature sensors and thermal expansion fluids.

  • Automotive & Aerospace: Precision cutting of micro fluid lines and pneumatic control tubes.

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How It Works

The YE-Q1 transforms coiled micro-tubing into finished, ready-to-use segments completely hands-free:

  1. Uncoiling & Feeding: The coiled copper tube is pulled into the machine by the servo-driven feeding rollers.

  2. Precision Straightening: The tube passes through a series of adjustable horizontal and vertical rollers, removing the coil’s natural curve.

  3. Accurate Positioning: The machine advances the straightened tube to the exact length inputted on the touch screen.

  4. Chipless Cutting: The customized micro-clamps secure the tube while the specialized blade executes a clean, chipless cut, leaving the inner pathway entirely unblocked.

  5. Batch Collection: The finished capillary tubes are ejected into the collection tray, and the machine automatically stops once the programmed batch quantity is reached.

Why Partner With Our Automation Factory?

  • Capillary Processing Experts: We understand the strict flow-rate requirements of the refrigeration industry. Our cutting dies are meticulously machined to protect your tube’s geometry.

  • Tailored Straightening Solutions: We configure the straightening rollers based strictly on the hardness and diameter of your specific copper or aluminum tubing.

  • Global Support Network: All machines come with robust after-sales support, including detailed video tutorials and 24/7 technical troubleshooting.

  • Guaranteed Quality Assurance: Every YE-Q1 undergoes a rigorous trial run with micro-tubing before shipment, ensuring plug-and-play precision upon arrival.

Solve Your Tube Deformation Problems Today!

Get accurate pricing based on your specific micro-tube diameters.

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