This YQUNIQUE horizontal Servo Numerical Control Friction Welder is an automatic welding system designed for high-strength joining of copper, aluminum, brass, carbon steel, stainless steel, and other metal components. Powered by an advanced servo CNC control system, it delivers precise speed control, stable forging pressure, consistent weld quality, lower energy consumption, and zero hydraulic oil leakage.
It is widely used for manufacturing cable lugs, bimetal connectors, motor shafts, automotive parts, hydraulic fittings, electrical components, and other precision metal products. Custom tooling and programmable welding parameters are available to meet different production requirements.
The Servo Numerical Control Friction Welder is a high-performance solid-state production system engineered for high-volume serial production of dissimilar metal components, heavy-duty automotive parts, and precision hardware fabrication. In conventional fusion welding setups, binding highly dissimilar materials such as copper to aluminum or high-carbon steel to low-carbon alloys introduces severe metallurgical bottlenecks, including brittle intermetallic formations, internal porosities, and thermal cracking that rapidly degrade electrical conductivity and joint tenacity. Furthermore, legacy standard hydraulic friction units are heavily susceptible to fluid temperature fluctuations, high carbon footprints, fluid leakages, and a distinct inability to provide phase alignment positioning control, leaving them insufficient for modern enterprise metrics.
To thoroughly eliminate these engineering roadblocks, this Servo Numerical Control Friction Welder incorporates an advanced continuous-drive friction mechanism. Built upon a high-strength structural base treated to withstand massive forging forces, its rotary axis is powered by a high-torque servo motor and a robust drive belt matrix to enable infinitely variable spindle speed adjustments. By utilizing precise proportional valve regulation over the axial thrust, the interface rapidly achieves optimal plasticization before the spindle instantly halts and a final forging stroke forms an unbreakable molecular bond completely without melting the parent metals. This fully digitalized closed-loop execution isolates process accuracy from fluid heat variables, ensuring exceptional tensile resistance and reliable conductivity, making it a highly cost-effective asset for progressive electrical, automotive, and tooling enterprises.
| Performance | Specifications |
| Max Force Power | 200 KN |
| Weld diameter | 14mm-35mm |
| Rotating clamp clamping length | 50mm-200mm |
| Clamping length of movable clamp | 80mm-800mm |
| Slide travel | 300mm |
| Spindle speed | 560r/min |
| production efficiency | 300-500pcs/hour |
| Main motor power | 18.5kw |
| Oil pump motor power | 9.5kw |
| Machine size | 3200mmx750mmx1350mm |
| Hydraulic station size | 1800mmx1350mmx1600mm |
| Machine weight | 5000kgs |
Managed by Servo Main Spindle Technology：The wear-resistant iron spindle housing is integrated into the frame; the servo motor enables digital speed adjustment with smooth low-velocity torque and strict phase alignment positioning for non-standard parts.
Outfitted with Electronic Linear Scales & Proportional Valves：The sliding table features a maintenance-free electronic linear scale for micron-level tracking along linear rails. Simultaneously, a closed-loop proportional valve maintains strict pressure consistency, insulating length tolerances from oil temperature fluctuations.
Eco-Friendly, Energy-Saving & Oil-Free Operation：A downsized hydraulic system lowers pump noise and enhances energy efficiency. By eliminating frequent oil changes, leaks, and waste oil generation, it delivers lower CO₂ emissions, helping manufacturers slash electricity costs.
Thermal-annealed base paired with Omron PLC guarantees continuous multi-shift operations and exceptional welding repeatability under high-thrust industrial workloads.
Power Distribution & EV Batteries：Tailored for high-efficiency molecular binding of copper-aluminum lugs, busbars, and terminals to ensure maximum conductivity and tensile resistance.
Automotive Shafts & Hydraulic Rods：Designed for high-tonnage forging on drive shafts, steering rods, axles, and piston rods to guarantee superior axial concentricity.
Cutting Tools & Hardware Blanks：Dedicated to cost-efficient butt welding of premium carbide/HSS tips to economical steel shanks, cutting material expenses while maintaining high joint strength.
Clamping：The workpieces are securely held by the rotary clamp and the moving clamp.
Rotation & Friction：The main motor drives the spindle, causing one workpiece to rotate against the stationary one, generating intense frictional heat under an initial applied pressure.
Upsetting：Once the metal reaches a plastic state, rotation is quickly stopped, and a strong axial pressure (upsetting force) is applied and held to forge the pieces together.
Ejection：The process completes automatically based on the PLC presets, and the finished part is ready for removal.
Advanced CNC Technology: Provides stable and precise pipe beveling performance.
Efficient Automatic Processing: Improves production efficiency and reduces labor costs.
Professional Manufacturing Support: OEM customization and technical service available.
1. What materials can this friction welding machine weld?
This machine is designed to weld copper, aluminum, brass, carbon steel, stainless steel, and other ferrous and non-ferrous metal components with high joint strength.
2. What products can this machine manufacture?
It is suitable for manufacturing cable lugs, bimetal connectors, motor shafts, hydraulic fittings, automotive parts, electrical connectors, and other precision metal components.
3. What are the advantages of servo CNC friction welding?
Servo CNC control provides precise speed regulation, stable forging pressure, consistent weld quality, lower energy consumption, and eliminates hydraulic oil leakage.
4. Can this machine weld dissimilar metals?
Yes. It can weld many combinations of dissimilar metals, such as copper to aluminum and brass to steel, depending on the application.
5. Can the machine be customized?
Yes. The machine can be customized with different fixtures, tooling, spindle configurations, and welding parameters to meet your production requirements.
6. What information is required for quotation?
Please provide your product drawings, material specifications, dimensions, welding requirements, and expected production capacity for an accurate quotation.
7. Can customers send samples for welding tests?
Yes. Customers are welcome to send samples or drawings for welding tests before placing an order.
8. What industries is this machine suitable for?
It is widely used in electrical equipment, automotive manufacturing, hydraulic components, metal fabrication, power transmission, and new energy industries.
9. How long is the lead time?
The lead time depends on the machine configuration and customization requirements. The delivery schedule will be confirmed after the technical solution is finalized.
10. Is overseas installation and technical support available?
Yes. We provide remote technical support, operator training, spare parts supply, and overseas installation and commissioning services when required.
YQUNIQUE provides 1 year warranty period, during which our company will undertake all after-sale services and spare parts free of chargee
QUNIQUE provides each customer with a more valuable automated custom machine solution
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