The Automatic Terminal Bending Machine is an advanced, high-speed automation system engineered explicitly for the electronics manufacturing sector. Designed to process a wide variety of metal terminals, pins, and lead wires, this machine provides the flawless, exact-angle bending required for components used in power supplies, relays, and modern printed circuit boards.
The Automatic Terminal Bending Machine is an advanced, high-speed automation system engineered explicitly for the electronics manufacturing sector. Designed to process a wide variety of metal terminals, pins, and lead wires, this machine provides the flawless, exact-angle bending required for components used in power supplies, relays, and modern printed circuit boards.
In high-volume electronics assembly, manual terminal bending is no longer a viable option. It leads to inconsistent angles, damaged metal plating, and severe bottlenecks during the PCB insertion phase. Our Automatic Terminal Bending Machine resolves these issues by integrating intelligent vibratory feeding with ultra-precise pneumatic or servo-driven bending mechanisms. By automating this critical step, factories can guarantee 100% dimensional consistency, radically reducing component rejection rates and accelerating the entire downstream assembly process
| Technical Parameter | Value & Description |
| Product Name | Automatic Terminal Bending Machine |
| Primary Application | Power Supply Terminals, PCB Pins, Relay Leads |
| Production Speed | 3,000 – 5,000 pieces / hour (Depends on terminal size) |
| Bending Angle Range | 0° to 90° (Customizable for complex bends) |
| Bending Tolerance | ±0.5 Degrees |
| Applicable Materials | Copper, Brass, Tin-Plated, Phosphor Bronze |
| Feeding Mechanism | Custom Vibratory Bowl + Linear Guide Track |
| Control System | Advanced PLC with Digital Touch Screen |
| Air Pressure Requirement | 0.5 MPa – 0.7 MPa (Clean, dry air) |
| Power Supply | AC 220V, 50/60Hz (Single Phase) |
Zero-Damage Bending Technology: Engineered with polished, custom-machined bending dies that fold the terminal without scratching or cracking the sensitive tin, silver, or gold plating on the metal surface.
100% Angle Consistency: Driven by precision pneumatic cylinders and adjustable mechanical stops, the machine ensures every terminal is bent to the exact programmed angle (e.g., exactly 90 degrees) with a microscopic tolerance of ±0.5°.
High-Speed Automated Feeding: Equipped with a customized high-frequency vibratory bowl that automatically sorts and aligns bulk terminals, feeding them rapidly into the bending station without human intervention.
Versatile Angle Adjustment: The tooling can be quickly calibrated to perform various bending angles (ranging from 15° to 90° or custom U-shapes/L-shapes) to meet different circuit board insertion requirements.
Intelligent PLC & Touch Interface: Features a robust industrial PLC system with a multi-language HMI touch screen. Operators can easily adjust bending speeds, track daily production batches, and monitor real-time machine status.
Jam-Detection Auto-Stop: Integrated fiber-optic sensors continuously monitor the feeding track. If a deformed terminal causes a jam, the machine automatically pauses and triggers an alarm, preventing tool damage.
The precise nature of the Automatic Terminal Bending Machine makes it an indispensable asset across the electronics hardware industry:
Power Supply Manufacturing: Bending thick conductive terminals and heat-sink pins for AC/DC power adapters and industrial power units.
PCB Assembly (PCBA): Preparing L-shaped or U-shaped connector pins for seamless through-hole insertion on circuit boards.
Relays & Switches: High-volume processing of internal conductive copper reeds and switch terminals.
Automotive Electronics: Bending durable, vibration-resistant connector pins for engine control units (ECUs) and sensor housings.
The machine is designed for “set-and-forget” continuous production:
Bulk Loading: Thousands of raw, straight terminals are poured into the vibratory feeder bowl.
Auto-Orientation: The vibratory tracks sort the terminals, ensuring they all face the correct direction before entering the linear feeding rail.
Clamping & Positioning: A precision mechanical fixture locks the terminal securely in place to prevent any slipping during the bend.
Precision Bending: The pneumatic (or servo) bending head strikes the terminal against the custom die, forming the exact required angle instantly.
Automated Ejection: The holding fixture releases, and the perfectly bent terminal is ejected into the finished goods bin via an air blast.
Custom Tooling Experts: We do not offer a “one-size-fits-all” solution. We require your specific terminal drawings to custom-machine the vibratory tracks and bending dies, ensuring 100% compatibility.
Industrial Durability: Built with a heavy-duty steel frame and premium pneumatic components (like SMC or AirTAC) to withstand 24/7 high-speed operation.
Global 2026 Support: We provide comprehensive English manuals, electrical schematics, and lifelong remote video support. Watch our bending machines in action on our Official YouTube Channel.
Rapid Return on Investment: By replacing 3 to 5 manual assembly workers and eliminating scrap caused by bad bends, this machine typically pays for itself within the first 6 to 8 months.
YQUNIQUE provides 1 year warranty period, during which our company will undertake all after-sale services and spare parts free of chargee
QUNIQUE provides each customer with a more valuable automated custom machine solution
We owe it to each of our customers, YQUNIQUE uses parts from world famous brands to improve the working performance of our machines..
We not only provide you with custom automatic machines, but also give you a solved solution for electronic and electric site.
