YE-Z12 Cold Forging Machine-For Custom Bolt and Non-Standard Fastener Production

The YE-Z12 Cold Forging Machine is an advanced, heavy-duty forming system engineered specifically for the high-volume production of custom bolts, specialized screws, and non-standard fasteners. In today’s highly competitive industrial hardware market, traditional CNC machining methods generate excessive material waste and suffer from slow cycle times. The YE-Z12 resolves these bottlenecks by utilizing state-of-the-art multi-station cold forging technology, which plastically deforms metal wire at room temperature into complex, near-net shapes.

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Overview

The YE-Z12 Cold Forging Machine is an advanced, heavy-duty forming system engineered specifically for the high-volume production of custom bolts, specialized screws, and non-standard fasteners. In today’s highly competitive industrial hardware market, traditional CNC machining methods generate excessive material waste and suffer from slow cycle times. The YE-Z12 resolves these bottlenecks by utilizing state-of-the-art multi-station cold forging technology, which plastically deforms metal wire at room temperature into complex, near-net shapes.

Designed for modern fastener manufacturers, this machine allows you to bypass standard catalogue hardware and seamlessly produce highly customized, structurally superior parts for demanding applications.

Technical Parameters

project Technical parameters
Product Name YE-Z12 Cold Forging Machine
Forging Stations 3-Die 3-Blow / 4-Die 4-Blow (Configurable)
Max Cut-Off Diameter Ø 12mm (Carbon Steel / Alloy Wire)
Max Blank Length 100mm
Production Capacity 80 – 150 pcs/min (Varies by fastener complexity)
Applicable Materials Carbon Steel, Stainless Steel, Alloy Steel, Copper, Aluminum
Main Motor Power 15 kW – 22 kW (High Torque AC Drive)
Lubrication System Automatic Forced Oil Circulation & Active Cooling
Machine Weight Approx. 8,500 kg (Heavy-Duty Vibration-Damped Frame)

Manufactures Description

Multi-Station Progressive Forming: Equipped with multiple forging stations (multi-die and multi-blow combinations), the machine allows complex, non-standard shapes—such as stepped shanks, oversized heads, and asymmetrical flanges—to be formed sequentially in a single machine cycle.

Zero Material Waste & High Yield: By utilizing advanced cold heading technology, the YE-Z12 eliminates the metal chips and scrap associated with lathing or milling. This translates to near 100% material utilization, maximizing your profit margins on expensive alloys.

Superior Structural Integrity: The cold forging process compresses and aligns the grain structure of the metal. This results in custom bolts and fasteners that possess exceptionally higher tensile strength and fatigue resistance compared to machined parts.

High-Speed Mass Production: Engineered for continuous 24/7 industrial operation, the machine delivers staggering output rates of up to 150 pieces per minute (depending on blank size), effortlessly fulfilling massive wholesale orders.

Ultra-Rigid Cast Iron Bed: The heavy-duty machine base is cast from premium stress-relieved iron. This massive weight absorbs the intense impact forces of the forging punches, ensuring long-term dimensional stability and extending the lifespan of your expensive tooling dies.

Intelligent PLC Integration: Features a user-friendly digital touch interface that monitors stroke speeds, lubrication pressure, and production counts. The system includes automatic fault detection, instantly stopping the machine if material runs out or a transfer error occurs.

Comprehensive Applications & Industries

The multi-functional capabilities of the YE-Z12 Cold Forging Machine make it an indispensable asset across various high-tech sectors:

Automotive Industry: Manufacturing of high-tensile custom bolts, wheel studs, engine block fasteners, and specialized suspension rivets.

Construction & Infrastructure: Production of heavy-duty anchor bolts, non-standard structural rivets, and specialized hex bolts for steel buildings.

Aerospace & Defense: Forming high-strength alloy fasteners that require flawless structural integrity and zero internal defects.

Electronics & Appliances: High-speed production of specialized stepped screws, socket heads, and custom micro-fasteners.

How It Works

The YE-Z12 Cold Forging Machine transforms raw wire coils into complex fasteners in fractions of a second:

Wire Feeding: Coiled metal wire is pulled through a precision straightener and fed into the machine by heavy-duty rollers.

Precise Cut-Off: A heavy shearing blade cuts the wire to the exact required blank volume.

Progressive Transfer: A synchronized mechanical transfer finger system securely grips the cut blank and moves it from one forging station to the next.

Multi-Stage Forging: The blank is struck multiple times by the moving punches, forcing the metal into the stationary dies to gradually form the complex head and shank geometry.

Ejection & Cooling: The finished non-standard fastener is knocked out of the final die and drops into the collection conveyor, while the high-pressure cooling oil is continuously filtered and recycled.

Why Choose the YE-Z12 for Your Facility

Custom Tooling Engineering: We offer complete turnkey solutions. Send us your non-standard fastener CAD drawings, and our engineers will design the perfect punch and die progression sequences for your machine.

Built for Heavy-Duty Production: Utilizing premium international bearings, clutches, and electrical components to ensure maximum uptime in demanding factory environments.

Global Technical Assistance: We provide comprehensive on-site installation guidance, operational training, and 24/7 remote video support. Watch our forging equipment in action on our Official YouTube Channel.

Rapid ROI: By eliminating material waste and replacing dozens of slow CNC lathes, the YE-Z12 drastically lowers your cost-per-part, ensuring a fast return on your capital investment.

Start Producing Custom Fasteners at Lightning Speed!

Get accurate pricing based on your production volume and diameter requirements.

Why YQUNIQUE Automatic Custom Machine

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