Automatic Tube Terminal Assembly Machine for Industrial Wire Harness Processing

The YE-E Series Automatic Tube Terminal Assembly Machine is a high-performance automation solution designed for the precision assembly of insulated cord end terminal. This machine integrates advanced feeding, and crimping technologies into a single seamless workflow. Engineered for high-volume production environments, it significantly enhances terminal assembly speed while maintaining 100% consistency, making it an essential asset for modern wire harness and electrical component manufacturers.

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Overview

The YE-E Series Automatic Tube Terminal Assembly Machine is a high-precision solution designed for the automated production and crimping of electric wire ferrules. Also known as electrical end terminals, these metal tubes are essential for securing stranded wires within screw terminals, ensuring a stable and safe connection.

Our equipment is engineered to handle both bare and pre-insulated ferrules, providing additional protection for exposed wire portions. By integrating advanced automation, the YE-E Series Automatic Tube Terminal Assembly Machine delivers unmatched efficiency and stability, transforming manual assembly into a high-speed, standardized production process.

Technical Parameters

project Technical parameters
models YE-E03 YE-E05 YE-E75 YE-E10 YE-E15 YE-E25 YE-E40 YE-E60 YE-E100 YE-E160 YE-E250 YE-E350
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 150-180 per minute Production of 120-150 per minute
The motor power 400W
Processing range #24AWG #22 AWG #20 AWG #18 AWG #16 AWG #14 AWG #12 AWG #10 AWG #7 AWG #518 AWG #4 AWG #2 AWG
Machine size/weight 1200mm*700mm*1600mm/350kg

Manufactures Description

Key Features

  • High-Speed Automation: Achieves rapid assembly cycles, significantly increasing output compared to manual or semi-automatic processes.

  • Precision Crimping Quality: Equipped with high-accuracy sensors and pneumatic components to ensure every terminal is securely and uniformly crimped.

  • Dual-Vibratory Feeder System: Utilizes independent vibratory bowls for efficient sorting and feeding of both terminals and wire components, preventing jams.

  • User-Friendly PLC Interface: Features an intuitive touch-screen control panel for easy parameter adjustment, monitoring, and troubleshooting.

  • Robust Stability: Built with industrial-grade steel and premium components to ensure 24/7 continuous operation with minimal maintenance requirements.

  • Labor Cost Reduction: Fully automated workflow allows a single operator to manage multiple units, drastically lowering operational overhead.

Main Applications

  • Industries: Electrical appliance manufacturing, automotive wire harness production, industrial control cabinet assembly, and telecommunications.

  • Materials: Suitable for a wide range of insulated cord end terminals and copper stranded wires.

  • Use Cases: Mass production of power cords, internal wiring for control panels, and consumer electronics assembly.

wire ferrule assemble machine

How It Works

Automatic Tube Terminal Assembly Machine

The machine operates through a synchronized multi-stage process:

  1. Feeding: The vibratory bowls sort and feed the tube terminals and wire leads into the assembly position.

  2. Positioning: Precision mechanical arms align the terminal and the wire.

  3. Assembly/Crimping: The machine automatically inserts the wire into the terminal and applies the calibrated crimping force.

  4. Discharge: The finished product is automatically ejected via a discharge chute for collection.

Why Choose Us

  • Direct Manufacturer: We offer competitive factory pricing and direct technical support.

  • Customization Expertise: We can customize feeding bowls and crimping dies to match your specific terminal dimensions and wire types.

  • Quality Assurance: Every machine undergoes rigorous load testing and QC inspection before shipment.

  • Global Support: We provide comprehensive after-sales service, including video technical support and spare parts availability.

Looking to Automate Your Terminal Assembly?

Why YQUNIQUE Automatic Custom Machine

1 Year Warranty

YQUNIQUE provides 1 year warranty period, during which our company will undertake all after-sale services and spare parts free of chargee

Innovation

QUNIQUE provides each customer with a more valuable automated custom machine solution

Quality Gurantee

We owe it to each of our customers, YQUNIQUE uses parts from world famous brands to improve the working performance of our machines..

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