With the rapid development of the processing industry, the level of automation equipment in all walks of life is getting higher and higher.

Modern processing workshops are often equipped with automatic machine to improve production efficiency and replace workers in dangerous and arduous labor in harsh environments.

At present, the control methods of industrial automatic machine commonly used on the market are mainly driven by hydraulic or pneumatic pressure.

The advantage of this control strategy is that the structure is simple and the system is easy to control.

However, the disadvantage is that the positioning of the system is achieved by setting the position of the proximity switch, and the positioning accuracy is low.

Once the user requests to change the type of retrieving work, the positioning switch of each hydraulic or pneumatic cylinder must be re-adjusted to adapt to the new work task, Conducive to the automation of the production process.

The main motion of the automatic machine adopts the all-electric control mode.

The system uses the AC motor as the driving source, the dedicated AC motor servo controller is the lower position machine, the industrial control computer is the upper computer, and the system adopts the distributed control control strategy.

The design scheme has high control precision, high control real-time performance, compact structure and easy operation by the user.

Theory is the direction indicator to guide practice.

In practice, the theoretical effect is not achieved because the details in the actual situation are not consistent with the theory, so it is very important to do every detail;

it is not denied that some theoretical basis is not perfect, resulting in Unexpected errors, so it is important to improve the theoretical knowledge reserve.

OF week Industrial Control Network: What is the most important non-standard automation design?

Q: Where are the difficulties in non-standard automation design?

A: The plan.

Only by understanding the product characteristics and product processing technology can a feasible and reliable implementation plan be proposed.

Only under the guidance of the blueprint drawn by the designer can the project be implemented in an orderly manner and achieve the final result.

Q: What is the most important non-standard automation design?

A: Nothing is not important.

The large-scale design is as small as a screw that is not tight, and every factor that affects the final acceptance is important.

Q: Which one is better for dead positioning and adjustable mechanisms?

A: The position that can be dead is determined to be dead, and it needs to be positioned and positioned.

The error will be concentrated, the adjustable mechanism will be reduced as much as possible, and the multiple adjustments of the equipment can be adjusted to achieve the final debugging effect.

The adjustment mechanism is fine and fine. .

Q: What issues are you paying attention to in mechanical design?

answer:

First, positioning.

1, The positioning of the processing object is related to the determination of the big blueprint and solves the customer’s demand problem;

2, The docking position between the single machine and the single machine determines the reliability of the connection production;

3, The positioning of the components in the stand-alone device determines the matching between the functional modules;

4, The positioning of the part in the component determines the certainty of the action of the mechanism;

5, Clear positioning and locking concepts, to prevent less positioning, to avoid over positioning;

6, Positioning solves the problem of functionality, meeting the functional requirements is the premise of the design;

The choice of pipe cutting machine can be viewed from the following aspects:

一：Depending on the material to be cut, shape (round tube, square tube, bar, or special shape), dimensions and thickness of materials, cut straight or diagonally 45 degrees to choose different size models.

Different types of pipe cutting machines can process different sizes of materials;

Different materials require different power of pipe cutting machine;

The same pipe cutting machine, its 45 degrees of cutting material size is often smaller than 90 degrees of cutting;

Generally speaking, for relatively small iron pipe, copper pipe, in the cutting accuracy is not high, blanking output is not large can choose manual type or low-power semi-automatic pipe cutting machine.

二: According to the blanking accuracy requirements or quality requirements to determine.

If the blanking accuracy requirement is high, the output is large, the specification of the cutting material is large or thick, then we need to consider the automatic pipe cutting machine or the high-power semi-automatic pipe cutting machine.

Generally speaking, manual pipe cutting machine, semi-automatic pipe cutting machine and automatic pipe cutting machine all have the following characteristics:

(1) Manual cutting machine: feeding, clamping and cutting are manual operation, mainly for some cutting requirements are not high, the efficiency is not high, and the cutting amount is not large occasions.

(2) Semi-automatic pipe cutting machine: manual feeding, clamping and cutting are all automated operations, mainly for some occasions with high efficiency requirements, low length accuracy requirements and large cutting quantity.

(3) Automatic pipe cutting machine: feeding, clamping, cutting are automatic operation, mainly for some high efficiency requirements, there are certain cutting precision requirements, and the cutting amount is also large occasions.  

In the selection of pipe cutting machine, taking into account the above factors, I believe you can choose a suitable pipe cutting machine for your product.  

Foreign media reported that China’s manufacturing industry will be transformed from labor-intensive to capital-intensive.

In 2016, the number of automatic machine installed in China will rank first in the world.

Factors such as industrial transformation, robot density, and employment attitudes of young people are the main reasons for this change.

After swallowing up a lot of global manufacturing jobs, China will now hand over these jobs to robots.

China has become the world’s largest industrial robot market.

In 2014, sales of automatic machine in China increased by 54% year-on-year, indicating that China is accelerating the popularity of industrial robots.

According to statistics from the International Federation of Robotics, the number of automatic machine installed in China will be the highest in the world in 2016.

China is expected to become an automation center, a phenomenon that denies many ideas about robots and the global economy.

Economists often believe that automation is designed to reduce labor costs, and it can spawn advanced economies that protect manufacturing from threats of moving overseas and may even return manufacturing.

The motivation for universal automation has not disappeared.

However, in developing countries, robots will gradually replace jobs, and potential employment opportunities in Asia, Africa and Latin America’s frontier markets are decreasing.

In China, the support for economic strength has lagged behind the trend.

Labor costs have risen sharply, while countries with advanced economies such as the United States have been less affected.

At first, China relied on the labor cost advantage to bring a lot of manufacturing jobs, but new trends have destroyed this economic system.

The new robotics technology is cheaper and easier to use than ever.

In addition, many of the fastest growing Chinese manufacturing industries, such as automotive manufacturing, tend to rely on automation technology wherever the plant is located.

Some manufacturing jobs can only use robots, such as the precision work of electronics factories.

In fact, whether using robots made in China or robots from Western companies, China’s rapid popularization of industrial robots is also related to self-esteem.

Steven Wyatt, head of marketing and sales at ABB Robotics, a robot manufacturer, said: “When Chinese export goods, they are often hindered by product quality.

Now they will say, ‘We use robots with Western European and North American companies.

The same ‘.’ This is one of the reasons why the Chinese government is promoting this change.

In 2013, the Chinese government announced that by 2020, China will have at least three internationally competitive robotics companies, 8 to 10 supporting industrial clusters, and domestic robots in high-end robots will account for about 45% of the market share, and the robot density will reach 100 or more.

Some analysts believe that this top-down strategy will produce a “herd effect” that will result in wrong spending. Gan Jie, a professor at Cheung Kong Graduate School of Business and a director of Dajiang, said: “If you invest money in the wrong company, you will crowd out the most innovative companies.”

From the current point of view, robots do not seem to have much impact on the Chinese job market.

In 2014, the average wage in China’s cities increased by more than 10%, but this year China still plans to create at least 10 million new jobs.

Chinese business owners believe that it is increasingly difficult for them to find young people who are willing to work on boring assembly lines, which is the main reason they use robots.

Some electronics manufacturers say they have to deal with a turnover rate of up to 20% per month.

Although some factories have moved out of China, the employment environment in China is still in good shape.

Perhaps other developing countries have a better understanding of this.

Once upon a time, in the Pearl River Delta region, where the manufacturing industry was concentrated, the migrant workers from the south became competing to become a “screw” on the production line in the factory.

The same process was repeated day after day, and the robot was becoming a new booster for transformation and upgrading.

First, in the Pearl River Delta, the home appliance industry took the lead in “machine substitution”, the electronic information industry closely followed, the automobile, textile and garment industries are also ready to go, one by one “unmanned factory replaced the workshop where the workers were sweating” Factory building.

Molds production lines and automated production not only help enterprises to alleviate the shortage of skilled workers, cope with rising labor costs, but also better meet the standardization requirements of modern production, create greater production capacity, and help solve the land facing China.

Environmental carrying capacity and other issues.

The stamping molds can replace the person in a dangerous or uncomfortable working environment, complete the consistency and repeatability of the work cycle, can not be reached by humans, the stamping molds can be programmed, after completing the current task, can be executed by editing and installing the required tools.

A completely different task, the controller is connected to other molds systems to achieve molds integration.

At present, the stamping molds technology and industry are developing rapidly and are increasingly used in production.

It has become an important high-level automation equipment in modern manufacturing.

一：The selected equipment should meet the needs of its own.

Different companies actually have different requirements for the equipment.

In many cases, the main point of non-standard equipment is to use the equipment to adapt to the existing working environment and the existing working mode.

Rather than designing the equipment, you need to spend your energy to change the environment and mode of work.

That is, the quality of the equipment we are concerned about, the quality of the equipment used in the equipment is very high, so the quality requirements of the pneumatic components, guiding components, circuit components, control systems, mechanical components, etc. used on the equipment are very high.

The equipment is required to complete the required process, and the reliability, safety and stability of the equipment production.

二：Pay attention to the scalability and variability of equipment.

After all, according to the current development speed, the development of non-standard equipment industry will be more and more fast, coupled with the demand for production, the equipment needs to be able to meet their own needs.

To add and remove some features, and to have new needs in the future, to continue to use, rather than redesign the purchase.

三：It is the maintenance and after-sales service of the equipment.

Generally, the good equipment has been tested repeatedly before the formal purchase, and the debugging makes the performance of the equipment indicators in good condition, and there are related training services to ensure the company purchases.

Being able to get started in time, the other is less after-sales service, to ensure that problems can be resolved in time.

四：Another item is the price, not cheap or expensive, but it is best to use the equipment that best suits the customer’s production line.

It is the equipment that can solve the production problems for the customer and the supplier of the equipment can do it for the customer.

The best after-sales service can solve the problems encountered on the customer’s production line in time. Only equipment with these conditions is the best and most cost-effective equipment.

With the continuous improvement of social productivity and the demand for product quality, more and more enterprises are paying attention to the field of industrial automation, and have brought this industry.

Develop business opportunities.

Non-standard automation equipment is also in the field of automation, but the difference is that its production is not as simple as the production of ordinary standard equipment. Non-standard automation.

The equipment is a non-standard type of automation equipment customized according to customer requirements.

It is an automated mechanical equipment designed and customized according to the requirements of enterprise users.

Easy to operate, flexible, not single, the function can be added according to the user’s requirements, can change the room, and is often used in industrial, electronic, medical, sanitary and aerospace and other fields.

In recent years, as market demand continues to expand, more and more companies are beginning to participate in this industry.

Wenzhou unique electric co., ltd is automation specializes in non-standard automation production equipment, visual positioning and inspection, research and development, manufacturing and service of industrial automatic custom machine, and automation solutions for manufacturing companies resolution.

As the saying goes, the so-called people rely on clothing, the Buddha depends on gold, which means that the packaging or decoration of the exterior is very important.

Especially in modern society, enterprises need to establish a good corporate image, regardless of the quality, quality, staffing and professionalism of the staff, as well as the comprehensive strength of production, all of which are important factors for customers to consider and choose the enterprise.

Why does mention the problem of packaging on the outside?

In fact, it is very simple.

The following is a brief introduction to the role of the brazing machine.

In the meaning of the brazing machine, heat the welding wire at high temperature to melt and fill the gap, forming a complete conductive carrier.

The customer’s products will reach the product without smoothing and indentation, and the appearance will not affect the product sales; this product can be applied separately. If the customer wants to have more effect, use the feeder to use it together, the effect will be better.

Suitable for fully automated production lines, high efficiency and saving production time.